🏷️ Basic Information Identification Make: Dodge Model: Voyager Year: 2002 Codes Chassis Code: NS 👋 Introduction Market Position Vehicle Segment: Mid-size minivan Target Audience: Families seeking practical and versatile transportation Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Venture Warner Key Features Vehicle Advantages: Spacious interior, flexible seating configurations, comfortable ride, available all-wheel drive (AWD) on some models, robust powertrain options. Manual Value Proposition Benefit To Owner: Empowers owners and technicians with the official factory information for accurate repairs, proactive maintenance, and in-depth understanding of the vehicle's systems. 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems of the 2002 Dodge Voyager Secondary Coverage: Bodywork, HVAC, diagnostics, specifications Page Count Estimated Pages: Approx. 2000-2500 pages (typical for full factory service manuals) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (likely PDF or similar digital format, as implied by online sales) 📖 Manual Coverage Systems Covered Powertrain: Engine (3.3L V6, 3.8L V6), Transmission (4-speed automatic, AW450-43LE) Chassis: Suspension (front/rear), Steering, Brakes (front disc, rear drum/disc options), Wheels & Tires Electrical: Starting & Charging, Ignition, Lighting, Instruments & Gauges, Power Accessories, HVAC Controls, Body Electrical Distribution, Powertrain Control Module (PCM) Diagnostics Body And Trim: Exterior body panels, Interior trim, Doors, Liftgate, Seats, Glass, Bumpers HVAC: Heating, Ventilation, Air Conditioning (A/C) system components and operation Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors. Cooling System: Radiator, water pump, thermostat, cooling fans, hoses, coolant reservoir. Brake System: Front and rear disc brakes (or drum/disc configurations), brake lines, master cylinder, brake booster, parking brake. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, transmission, brake), filter replacements, tune-ups Repair: Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair Diagnostics: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, electrical circuit testing, component testing Disassembly Assembly: Detailed step-by-step instructions for removing and reinstalling all major components Technical Specifications: Torque specifications, clearances, fluid capacities, electrical specifications Troubleshooting Methodology: Systematic approach to diagnosing faults, often starting with basic checks and progressing to specific component testing based on symptoms and Diagnostic Trouble Codes (DTCs). Technical Depth Depth: Comprehensive; covers basic maintenance through complete engine and transmission rebuilds, detailed electrical diagnostics, and chassis component overhaul. Diagnostic Tools: Information on using scan tools (like OBD-II scanners) for retrieving DTCs and live data, and the use of multimeters for circuit testing. 📊 Manual Specifications File Format Digital Format Details: Likely searchable PDF, optimized for digital viewing and printing. Print Quality Print Recommendation: High-resolution diagrams and text suitable for professional printing for personal use. Binding Type Binding For Printed: N/A (Digital format) Paper Type Paper Recommendation For Printed: N/A (Digital format) Completeness Coverage Scope: A complete factory service manual typically includes wiring diagrams, exploded views, diagnostic charts, and detailed procedures for virtually every aspect of vehicle repair and maintenance. ⚙️ Engine Specifications Primary Engine Engine Displacement 1: 3.3 Liter (3301 cc) V6 (3.3L E.G.G. - 'Enhanced Gas Engine') Engine Code 1: EGA Engine Configuration 1: SOHC (Single Overhead Cam), 12 Valves Horsepower 1: Approx. 180 HP @ 5000 RPM Torque 1: Approx. 205 lb-ft @ 3600 RPM Optional Engine Engine Displacement 2: 3.8 Liter (3778 cc) V6 Engine Code 2: L32 Engine Configuration 2: OHV (Overhead Valve), 12 Valves Horsepower 2: Approx. 195 HP @ 4700 RPM Torque 2: Approx. 230 lb-ft @ 3200 RPM Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 Octane (minimum recommended) Ignition System Ignition Type: Distributorless Ignition System (DIS) with ignition coil pack 🔧 Transmission Standard Transmission Type Std: 4-Speed Automatic Transaxle Transmission Model Std: Chrysler/Dodge AW450-43LE Optional Transmission Type Opt: N/A for 2002 (only automatic was standard/available) Features Overdrive: Yes (4th gear) Transaxle Layout: Front-wheel drive (FWD) or All-wheel drive (AWD) available on specific trims/options Fluid Specifications Transmission Fluid Type: ATF+4 (Mopar Automatic Transmission Fluid) Transmission Fluid Capacity: Approx. 3.8 - 4.2 Quarts (8.0 - 8.9 Liters) for initial fill (check dipstick) 📐 Dimensions Exterior Length: Approx. 189.4 inches (4811 mm) Width: Approx. 72.0 inches (1829 mm) Height: Approx. 67.7 inches (1720 mm) Wheelbase Wheelbase: Approx. 112.1 inches (2847 mm) Weights Curb Weight: Approx. 3700 - 4100 lbs (1678 - 1860 kg), varies by configuration Cargo Cargo Volume Max: Approx. 150.1 cu ft (4250 Liters) with second and third rows folded/removed 🛡️ Safety Features Ratings NHTSA Frontal Driver Impact: Good (for the era, check specific crash test data) NHTSA Frontal Passenger Impact: Good (for the era, check specific crash test data) IIHS Side Impact: Acceptable/Good (depending on specific configuration and year updates, check IIHS for details) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional/Available on some trims Passive Features Airbags Front: Standard driver and...
Families seeking practical and versatile transportation
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Venture Warner
Key Features
Vehicle Advantages:
Spacious interior, flexible seating configurations, comfortable ride, available all-wheel drive (AWD) on some models, robust powertrain options.
Manual Value Proposition
Benefit To Owner:
Empowers owners and technicians with the official factory information for accurate repairs, proactive maintenance, and in-depth understanding of the vehicle's systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems of the 2002 Dodge Voyager
Secondary Coverage:
Bodywork, HVAC, diagnostics, specifications
Page Count
Estimated Pages:
Approx. 2000-2500 pages (typical for full factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (likely PDF or similar digital format, as implied by online sales)
Systematic approach to diagnosing faults, often starting with basic checks and progressing to specific component testing based on symptoms and Diagnostic Trouble Codes (DTCs).
Technical Depth
Depth:
Comprehensive; covers basic maintenance through complete engine and transmission rebuilds, detailed electrical diagnostics, and chassis component overhaul.
Diagnostic Tools:
Information on using scan tools (like OBD-II scanners) for retrieving DTCs and live data, and the use of multimeters for circuit testing.
📊 Manual Specifications
File Format
Digital Format Details:
Likely searchable PDF, optimized for digital viewing and printing.
Print Quality
Print Recommendation:
High-resolution diagrams and text suitable for professional printing for personal use.
Binding Type
Binding For Printed:
N/A (Digital format)
Paper Type
Paper Recommendation For Printed:
N/A (Digital format)
Completeness
Coverage Scope:
A complete factory service manual typically includes wiring diagrams, exploded views, diagnostic charts, and detailed procedures for virtually every aspect of vehicle repair and maintenance.
Approx. 150.1 cu ft (4250 Liters) with second and third rows folded/removed
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Impact:
Good (for the era, check specific crash test data)
NHTSA Frontal Passenger Impact:
Good (for the era, check specific crash test data)
IIHS Side Impact:
Acceptable/Good (depending on specific configuration and year updates, check IIHS for details)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional/Available on some trims
Passive Features
Airbags Front:
Standard driver and passenger front airbags
Airbags Side:
Optional/Available front side-impact airbags on some trims
Seatbelts:
3-point seatbelts in all seating positions, front seatbelt pretensioners
💡 Technology Features
Infotainment
Audio System Options:
AM/FM stereo with cassette and CD player, optional premium sound systems with amplifier and subwoofer.
Rear Seat Entertainment:
Optional rear-seat entertainment system (e.g., video screen and headphones) on higher trims.
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear parking assist sensors on some models.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity in this era. Aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil used (check manual for specifics).
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-3 years. Crucial for longevity. Manual will specify exact interval and procedure.
Coolant Change Interval:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years, using HOAT coolant.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (or as specified by Mopar for specific engine and climate)
Engine Oil Capacity:
Approx. 4.0 - 4.5 Quarts (3.8 - 4.3 Liters) with filter change (check manual for exact figure based on engine).
Coolant Type:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (usually orange or pink, check manual for color/spec).
Brake Fluid Type:
DOT 3 (or DOT 4, check manual for specific recommendation)
Known Issues
Common Wear Items:
Wheel bearings, CV axles, power steering pump, exhaust system components, rear axle bearings (especially on AWD models).
Transmission Trouble Areas:
Torque converter shudder, potential for overheating if fluid is not maintained, sometimes valve body issues.
Electrical Common Faults:
Door lock actuators, power window motors, intermittent dash warning lights, PCM grounding issues.
Engine Performance Issues:
Spark plug fouling (on some older versions), intake manifold gasket leaks (on some models), occasional oil pressure sensor failures.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, a division of Chrysler, has a long history of producing trucks and performance vehicles, expanding into minivans with the Caravan/Voyager platform.
Model Evolution
Voyager Platform:
The Dodge Voyager is part of the Chrysler NS platform (third generation), sharing its core architecture with the Chrysler Town & Country and Plymouth Voyager.
Generation Key Changes For 2002:
Updated styling (grille, headlights, taillights), revised interior, improved safety features, and potentially new powertrain calibrations.
Production
Production Years For Ns Platform:
1996-2000 (First NS platform generation), updated models continued with minor revisions through 2007.
Manufacturing Location:
Windsor, Ontario, Canada (for North American models)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2002 model are not prominently documented, the Dodge Caravan/Voyager nameplate consistently ranked as a strong competitor in the minivan segment for sales and practicality during its production run.
Ratings
Consumer Reports Rankings:
Consumer Reports historically provided ratings for the Dodge Voyager/Caravan, often citing strengths in cargo space and value, while noting potential reliability concerns in certain areas. Manual is essential for mitigating these.
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