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Suzuki GSX750 1983-1987 Service Repair Manual
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Basic Information Identification Make: Suzuki Model: GSX750E / GSX750ES Model Code General: GSX750 Generation Generation Code: GSX750 (First Generation) Codes Platform Code Internal: GSX750 Introduction Market Position Target Audience: Suzuki...
Taper: Cars
Distributeur:
UGS: 127308
Mots clés:
Maruti Suzuki
Suzuki
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| Basic Information | |
| Identification | |
| Make: | Suzuki |
| Model: | GSX750E / GSX750ES |
| Model Code General: | GSX750 |
| Generation | |
| Generation Code: | GSX750 (First Generation) |
| Codes | |
| Platform Code Internal: | GSX750 |
| Introduction | |
| Market Position | |
| Target Audience: | Suzuki GSX750E/ES owners and independent motorcycle mechanics. |
| Value Proposition: | Provides dealer-level repair and maintenance information, empowering owners for self-sufficiency. |
| Competitive Analysis | |
| Manual Parity: | Equivalent to official Suzuki factory service manuals used by authorized technicians. |
| Key Features | |
| Comprehensiveness: | Covers routine maintenance to complex engine and electrical repairs. |
| Accuracy: | Contains accurate, manufacturer-provided specifications and procedures. |
| Usability: | Designed for clarity with concise text and detailed illustrations. |
| Additional Content: | Includes scheduled service information, TSBs, and recall data. |
| Manual Details | |
| Coverage Areas | |
| Coverage Years: | 1983, 1984, 1985, 1986, 1987 |
| Covered Models: | Suzuki GSX750E, Suzuki GSX750ES |
| Page Count | |
| Estimated Page Count: | Estimated 300-500 pages (typical for comprehensive service manuals of this era) |
| Manual Type | |
| Manual Classification: | Factory Service Manual / Repair Manual |
| Language | |
| Language Content: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Overhaul: | Complete engine disassembly, inspection, assembly, and tuning for all major components. |
| Fuel System: | Carburetor service, inspection, adjustment, and synchronization; fuel tank, fuel pump, and fuel lines. |
| Ignition System: | Ignition timing adjustment, CDI unit, spark plugs, coils, and wiring diagnostics. |
| Transmission And Clutch: | Clutch operation, adjustment, and replacement; gearbox disassembly, inspection, and repair. |
| Drivetrain And Final Drive: | Chain and sprocket maintenance, rear swingarm and bearing service, driveshaft (if applicable) inspection. |
| Brakes: | Front and rear brake caliper service, master cylinder rebuild, brake fluid replacement, pad/shoe replacement, hydraulic system diagnostics. |
| Suspension Front: | Front fork disassembly, oil change, seal replacement, and internal component inspection. |
| Suspension Rear: | Monoshock or twin-shock absorber service, linkage maintenance, and rear suspension adjustment. |
| Electrical System: | Wiring diagrams, lighting, starter motor, charging system (alternator, regulator/rectifier), battery service, fuse box. |
| Frame And Bodywork: | Frame inspection, fairing removal/installation, seat, fuel tank mounting, and general chassis components. |
| Cooling System: | Radiator, coolant hoses, thermostat service (if liquid-cooled). |
| Procedures Included | |
| Maintenance Tasks: | Routine scheduled maintenance, tune-ups, oil changes, filter replacements, chain lubrication and adjustment. |
| Troubleshooting Guides: | Systematic diagnostic procedures for common problems and symptoms. |
| Repair Instructions: | Step-by-step instructions for component removal, repair, and reinstallation. |
| Technical Service Bulletins: | Inclusion of manufacturer-issued TSBs relevant to the covered models and years. |
| Recall Information: | Information regarding manufacturer recalls issued for these specific models. |
| Torque Specifications: | Detailed torque values for critical fasteners and components. |
| Technical Depth | |
| Diagnostic Capabilities: | Comprehensive diagnostics for mechanical, electrical, and fuel systems. |
| Rebuild Procedures: | Full engine, gearbox, and carburetor rebuild instructions. |
| Wiring Diagrams Quality: | High-detail, clear, and component-specific wiring diagrams. |
| Illustration Detail: | Detailed exploded views, assembly diagrams, and step-by-step procedural illustrations. |
| Manual Specifications | |
| File Format | |
| PDF Features: | Searchable text, bookmark functionality (if implemented), printable pages. |
| Print Quality | |
| Digital Resolution: | High resolution, ensuring clarity of text and illustrations. |
| Binding Type | |
| Digital Format: | Non-applicable (Digital PDF) |
| Paper Type | |
| Digital Medium: | Digital file for electronic viewing. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Air-cooled, 4-stroke, DOHC, Inline-4 Cylinder |
| Displacement: | 748 cc (750cc class) |
| Bore X Stroke: | 70.0 mm x 48.6 mm (Typical for this engine family) |
| Compression Ratio: | 9.7:1 (Typical) |
| Valve Train: | DOHC, 2 valves per cylinder |
| Performance | |
| Horsepower Estimated: | Approximately 70-75 HP at 9,000 RPM (Varies by specific tuning and market) |
| Torque Estimated: | Approximately 60-65 Nm at 7,000 RPM (Varies by specific tuning and market) |
| Fuel System | |
| Fuel Delivery: | Mikuni BS32 (Constant Velocity Carburetors), 4x32mm |
| Fuel Type: | Unleaded gasoline (minimum 87 octane recommended) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed, constant mesh |
| Optional | |
| Transmission Variants: | Not typically offered with optional transmissions for this model. |
| Features | |
| Clutch Type: | Wet, multi-plate |
| Final Drive: | O-ring sealed chain drive |
| Dimensions | |
| Exterior | |
| Wheelbase Mm: | Approx. 1470 mm (57.9 inches) |
| Length Mm: | Approx. 2155 mm (84.8 inches) |
| Width Mm: | Approx. 770 mm (30.3 inches) |
| Height Mm: | Approx. 1170 mm (46.1 inches) |
| Weights | |
| Dry Weight Kg: | Approx. 210 kg (463 lbs) |
| Wet Weight Kg: | Approx. 225 kg (496 lbs) (with fluids) |
| Safety Features | |
| Ratings | |
| Safety Certification Era: | Motorcycle safety standards of the early-to-mid 1980s. |
| Active Features | |
| Braking System: | Hydraulic disc brakes (dual front, single rear) for effective stopping power. |
| Passive Features | |
| Frame Construction: | Robust steel frame for stability and rider control. |
| Lighting System: | Halogen headlamp, taillight, and turn signals for visibility. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Not applicable for this model year; basic analogue instrumentation. |
| Driver Assistance | |
| Driver Assistance Systems: | Not applicable for this model year; focuses on mechanical and electrical systems. |
| Connectivity | |
| Connectivity Features: | Not applicable for this model year. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000 - 5,000 km (1,800 - 3,000 miles) or 6 months, whichever comes first. |
| Major Service Interval: | Often around 10,000 - 12,000 km (6,000 - 7,500 miles) for valve clearance checks and carburetor synchronization. |
| Fluid Specifications | |
| Engine Oil Type: | API SE or SF, SAE 10W-40 or 20W-50 motorcycle-specific oil. |
| Engine Oil Capacity: | Approx. 2.7 liters (2.9 US qt) without filter, 3.0 liters (3.2 US qt) with filter change. |
| Brake Fluid Type: | DOT 3 or DOT 4 hydraulic brake fluid. |
| Fork Oil Type: | SAE 10W or 15W fork oil (specific weight may vary by sub-model). |
| Known Issues | |
| Carburetor Sync Drift: | Carburetors can lose sync over time, leading to rough idling and poor throttle response. Regular syncing is crucial. |
| Electrical Connector Corrosion: | Aging electrical connectors can corrode, causing intermittent issues with lighting or ignition. |
| Camchain Tensioner Wear: | The automatic cam chain tensioner can wear, leading to a rattling noise from the engine, especially on startup. |
| Clutch Slippage: | With high mileage, clutch plates can wear, resulting in slippage under acceleration. |
| Vehicle History | |
| Brand Heritage | |
| Suzuki Motorcycle Legacy: | Suzuki has a long-standing reputation for producing performance-oriented and reliable motorcycles across various categories. |
| Model Evolution | |
| Gsx Series Introduction: | The GSX series represented Suzuki's move towards higher performance, often featuring air/oil-cooled or liquid-cooled engines and advanced chassis designs for their time. |
| Gsx750 Context: | The GSX750E/ES was a significant model, offering a blend of sport-touring capability and performance, competing in the popular 750cc class. |
| Production | |
| Production Period: | Mid-1980s (specifically 1983-1987 as per manual coverage). |
| Market Target: | Primarily North American and European markets, with variations in specifications. |
| Awards & Recognition | |
| Recognitions | |
| Era Market Impact: | The GSX750 was a competent performer in its class, contributing to Suzuki's growing reputation in the performance motorcycle segment of the 1980s. |
| Ratings | |
| Period Reviews: | Contemporary reviews often praised its strong engine performance, comfortable riding position for its class, and reliable handling. |
| Certifications | |
| Manual Authority: | Authoritative source for repair and maintenance based on manufacturer specifications. |