EXPLORER SPORT UN 1995-2001 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Explorer Sport Generation: Second Generation (UN Platform) Model Years Covered: 1995-2001 👋 Introduction Market Position Target Audience: Professional mechanics and DIY enthusiasts Value Proposition: Cost-saving repairs for owners, comprehensive reference for professionals Competitive Analysis Dealer Equivalent: Same type of service manual used by local dealers and technicians Key Features Permanence: Save forever to hard disc, mitigating risk of physical disc failure Accessibility: No waiting for postal delivery, instant access upon download 📋 Manual Details Coverage Areas Primary Regions Covered: North America (implied by engine specifications and model designation) Page Count Total Pages: >5500 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: ZIP (PDF files) 📖 Manual Coverage Systems Covered Engine: Mechanical, cooling, fuel, emission control, ignition, starting, charging, electronic controls (4.0L V6 Cologne OHV, 4.0L V6 Cologne SOHC, 5.0L V8 Windsor OHV) Transmission: Automatic (4R70W 4-speed, 5R55E 5-speed), Manual (M5OD 5-speed), transfer case Drivetrain: Driveline, front & rear axle, driveshaft, drive axle, differential Suspension And Steering: Suspension system, wheel & tire system, vehicle dynamic suspension, steering system, power steering, steering column & switch Brakes: Brake system, parking brake, hydraulic brake actuation, power brake system, Anti-lock Brake System (ABS) Body And Interior: Body repair, frame & body mounting, interior & exterior trim, body closures, glass, instrument panel, console, anti-theft system, keyless entry, wipers & washers, roof opening panel, parking aid system Electrical And Electronics: Instrument cluster, warning devices, charging system, battery, generator, audio & navigation, lighting system, module communication network Climate Control: Climate control system, air conditioning (AC), air distribution, heating, defrosting Occupant Safety: Occupant restraint system Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements Diagnostics And Testing: Diagnostic procedures, testing of systems, troubleshooting guides Repair And Rebuild: Detailed repair and overhaul procedures for all covered systems Technical Specifications: Specifications & data, tightening torque values, fluid capacities, electrical schematics (implied) Special Tools: Identification and usage of special service tools Technical Depth Depth: Comprehensive (from general information and safety to complete system diagnostics and repair) 📊 Manual Specifications File Format Document Format: PDF Software Requirement: Adobe Acrobat Reader Extraction Requirement: WinZip or WinRAR software Print Quality Diagram Resolution: High Definition Printability: Ready to Print Binding Type Binding: Digital (N/A for physical binding) Paper Type Paper Type: Digital (N/A for physical paper type) Navigation Navigation Features: Well structured contents, Bookmarks for every chapter ⚙️ Engine Specifications Primary Engine Base Engine: 4.0L 6-Cylinder V6 (Cologne OHV) Engine Options Available Engines: 4.0L V6 Cologne OHV, 4.0L V6 Cologne SOHC, 5.0L V8 Windsor OHV Performance Horsepower Range: Likely 160 hp (4.0L OHV) to 215 hp (5.0L OHV) - *Specifics require manual lookup* Torque Range: Likely 225 lb-ft (4.0L OHV) to 285 lb-ft (5.0L OHV) - *Specifics require manual lookup* Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - *Details covered in manual* Engine Cooling Cooling System: Pressurized liquid cooling system with thermostat and fan - *Details covered in manual* Engine Management Engine Control: Electronic Engine Control (EEC-IV or EEC-V likely), Throttle Position (TP) System, Idle Air Control (IAC) System - *Details covered in manual* 🔧 Transmission Standard Standard Transmission: Likely 4-Speed Automatic 4R70W, depending on trim and year Optional Optional Transmissions: 5-Speed Automatic 5R55E, 5-Speed Manual M5OD Features Automatic Features: Electronic Control, Torque Converter System Clutch Manual Clutch: Clutch & Clutch Cylinder, Cable-Bracket System - *Details covered in manual* Transfer Case Transfer Case System: Covered in manual 📐 Dimensions Exterior Wheelbase: Approx. 104.7 inches (2659 mm) for 2-door Sport models, 111.9 inches (2842 mm) for 4-door models - *Manual will specify for exact models* Length: Varies by body style (2-door Sport typically shorter) - *Manual will provide exact figures* Weights Curb Weight: Varies by engine and configuration, typically 3800-4500 lbs - *Manual will provide specific figures* Towing Towing Capacity: Varies by engine and configuration, typically up to 7,000 lbs - *Manual will detail towing specifications and requirements* 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA ratings for this era varied; manual will not contain these external ratings but details safety systems. Active Features Anti Lock Brakes: Anti-lock Brake System (ABS) coverage included Parking Aid: Parking Aid System coverage included Passive Features Occupant Restraint: Occupant Restraint System coverage included (airbags, seatbelts) Security Anti Theft: Anti Theft System coverage included Keyless Entry: Key Pad - Keyless Entry system coverage included 💡 Technology Features Infotainment Audio System: Manual covers Audio & Navigation System, suggesting availability of premium sound systems and possibly early navigation units for the era. Driver Assistance ABS System: Detailed coverage of the Anti-lock Brake System (ABS) is provided. Connectivity Module Communication: Module Communications Network section indicates coverage of vehicle data bus systems (e.g., CAN or older protocols). Convenience Climate Control System: Advanced climate control and air conditioning systems are detailed. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6...
Electronic Fuel Injection (EFI) - *Details covered in manual*
Engine Cooling
Cooling System:
Pressurized liquid cooling system with thermostat and fan - *Details covered in manual*
Engine Management
Engine Control:
Electronic Engine Control (EEC-IV or EEC-V likely), Throttle Position (TP) System, Idle Air Control (IAC) System - *Details covered in manual*
🔧 Transmission
Standard
Standard Transmission:
Likely 4-Speed Automatic 4R70W, depending on trim and year
Optional
Optional Transmissions:
5-Speed Automatic 5R55E, 5-Speed Manual M5OD
Features
Automatic Features:
Electronic Control, Torque Converter System
Clutch
Manual Clutch:
Clutch & Clutch Cylinder, Cable-Bracket System - *Details covered in manual*
Transfer Case
Transfer Case System:
Covered in manual
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.7 inches (2659 mm) for 2-door Sport models, 111.9 inches (2842 mm) for 4-door models - *Manual will specify for exact models*
Length:
Varies by body style (2-door Sport typically shorter) - *Manual will provide exact figures*
Weights
Curb Weight:
Varies by engine and configuration, typically 3800-4500 lbs - *Manual will provide specific figures*
Towing
Towing Capacity:
Varies by engine and configuration, typically up to 7,000 lbs - *Manual will detail towing specifications and requirements*
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA ratings for this era varied; manual will not contain these external ratings but details safety systems.
Active Features
Anti Lock Brakes:
Anti-lock Brake System (ABS) coverage included
Parking Aid:
Parking Aid System coverage included
Passive Features
Occupant Restraint:
Occupant Restraint System coverage included (airbags, seatbelts)
Security
Anti Theft:
Anti Theft System coverage included
Keyless Entry:
Key Pad - Keyless Entry system coverage included
💡 Technology Features
Infotainment
Audio System:
Manual covers Audio & Navigation System, suggesting availability of premium sound systems and possibly early navigation units for the era.
Driver Assistance
ABS System:
Detailed coverage of the Anti-lock Brake System (ABS) is provided.
Connectivity
Module Communication:
Module Communications Network section indicates coverage of vehicle data bus systems (e.g., CAN or older protocols).
Convenience
Climate Control System:
Advanced climate control and air conditioning systems are detailed.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6 months, depending on driving conditions. *Specifics in manual*.
Transmission Fluid Change:
Recommended every 30,000-50,000 miles, especially under severe use. *Specifics in manual*.
Spark Plug Replacement:
Varies by engine; 4.0L OHV often 100,000 miles (long-life plugs), SOHC and V8 may vary. *Specifics in manual*.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 or 10W-30, depending on temperature. *Manual provides precise specifications and capacities*.
Transmission Fluid Type:
Likely MERCON V or MERCON for automatic transmissions, and gear oil for manual transmissions. *Manual provides precise specifications and capacities*.
Coolant Type:
Likely Ford Premium Engine Coolant (Green) or equivalent. *Manual provides precise specifications and capacities*.
Known Issues
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, exhaust system components, some transmission issues (e.g., solenoid packs in 5R55E) - *Manual provides diagnostic steps for these and more*.
Engine Specific Concerns:
4.0L SOHC can be prone to timing chain tensioner issues if maintenance is neglected. 5.0L V8 (Pinto engine variant) is generally robust. *Manual offers repair guidance for these components*.
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Ford has a long history in the SUV market with iconic models like the Bronco, leading into the Explorer's success.
Model Evolution
Second Generation Explorer:
The UN platform introduced in 1995 represented a significant redesign, moving from truck-based to a more car-like unibody construction (though often referred to as 'unibody' for explorer the platform was still body-on-frame for some variations). It offered improved ride comfort and handling, and introduced new engine options including the SOHC V6 and the V8. The 'Sport' designation often referred to a shorter wheelbase, 2-door variant.
Production
Manufacturing Locations:
Primary manufacturing for this generation was in the United States (e.g., St. Louis Assembly Plant, Louisville Assembly Plant).
🏆 Awards & Recognition
Recognitions
Model Year Specific Awards:
While specific awards for the 1995-2001 Explorer Sport are not detailed here, the Explorer line as a whole received numerous accolades in its early generations for utility and market impact.
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