🏷️ Basic Information Identification Make: Ford Model: Falcon AU Series Model Variants: Fairmont, Fairlane, XR6, XR8 Body Styles: Sedan, Ute, Wagon Production Years: 1998-2002 Series Coverage: Series 1, Series 2, Series 3 Codes Chassis Code: AU 👋 Introduction Market Position Positioning: The Ford Falcon AU series represented Ford's Australian flagship large car, competing in a segment with strong local and import rivals. This manual caters to owners and mechanics of this significant Australian-made vehicle. Competitive Analysis Competitors: Primarily competed against Holden Commodore (VT, VX series), Toyota Camry (later generations), and various imported sedans. Key Features Distinctive Features: The AU Falcon introduced a significant styling and engineering update over its predecessor (AU). Known for its robust Australian-designed and manufactured platform, powerful inline-six and V8 engines, and the performance-oriented XR variants. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive repair, maintenance, and diagnostics Body Styles Covered: Sedan, Station Wagon, Utility (Ute) Trim Levels Covered: All trims including XR6, XR8, Fairmont, Fairlane, and standard Falcon models Page Count Estimated Page Count: Detailed information suggests a substantial volume, likely exceeding 1000 pages in print equivalent. Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Download Link (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine tune-up, maintenance, rebuild procedures for 6-cylinder and V8 engines, cooling system, fuel system, ignition system, EECV engine management and emission control. Drivetrain Systems: Clutch, BTR 93LE and 97LE automatic transmissions, M57 5-speed manual transmission, tailshaft, universal joints, beam axle final drive, Independent Rear Suspension (IRS). Chassis Systems: Steering, front suspension, rear suspension (standard beam axle and IRS), brake systems, exhaust system, fuel tank and EFI fuel pump. Electrical Systems: Starting system, charging system, instruments, switches, stereo system, cruise control, horn, body electrics module, Smartlock, Smartshield, SatNav, lights and lighting system, electric wiring diagrams, fuses. Body Systems: Bodywork, interior trim, exterior panels, windscreen wipers and washers, heating, air conditioning, automatic climate control. Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacements, spark plug replacement, diagnostic checks. Repair Procedures: Engine rebuilds (6-cyl and V8), transmission overhauls and repairs, brake system repairs, suspension component replacement, steering system repairs, electrical component troubleshooting and replacement, body panel repair. Diagnostic Procedures: Troubleshooting charts, fault finding for engine management, electrical systems, and mechanical components. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced repair and rebuild procedures. Includes detailed technical specifications, torque values, and diagnostic flowcharts. Diagnostics: Detailed diagnostics for EECV engine management, electrical faults, and mechanical issues. Schematics: Includes detailed electric wiring diagrams for all systems. 📊 Manual Specifications File Format Format Details: Downloadable digital format, likely PDF. Assumed to be searchable and printable. Print Quality Quality: Digital format quality (PDF) is generally high, ensuring clarity of diagrams and text. Binding Type Binding: Not applicable for digital download, but a physical equivalent would be professionally bound. Paper Type Paper: Not applicable for digital download, but a physical equivalent would use durable paper for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Family 1: OHC 6 Cylinder Engine Family 2: OHC VCT 6 Cylinder Engine Family 3: OHV V8 (Windsor-based) Displacement 1 Displacement 6 Cyl: 4.0 Litres (3984 cc) Displacement 2 Displacement V8: 5.0 Litres (302 ci) Performance 6 Cyl Horsepower 6 Cyl: Varies by variant, typically 172 kW to 190 kW for naturally aspirated OHC 6, and up to 200 kW for VCT variants. Torque 6 Cyl: Varies by variant, typically 375 Nm to 400 Nm for naturally aspirated OHC 6, and up to 405 Nm for VCT variants. Performance V8 Horsepower V8: Typically 175 kW to 200 kW for standard V8, up to 220 kW for XR8 variants (depending on Series). Torque V8: Typically 420 Nm to 460 Nm for standard V8, up to 475 Nm for XR8 variants (depending on Series). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection (MPI) for all engines. Fuel Type Fuel Type: Unleaded Petrol (ULP) 🔧 Transmission Standard Manual Transmission: M57 5-Speed Manual Optional Automatic Transmission 6Cyl: BTR 93LE 4-Speed Automatic Automatic Transmission V8: BTR 97LE 4-Speed Automatic Features Transmission Features: Rear-wheel drive (RWD) configuration for all transmissions. V8 automatic may feature a slightly more robust torque converter or cooler depending on the specific XR8 tune. 📐 Dimensions Exterior Wheelbase Sedan: Approximately 2800 mm Wheelbase Wagon Ute: Approximately 2900 mm Length: Varies by body style (Sedan: ~4950mm, Wagon: ~5000mm, Ute: ~5030mm) Weights Tare Weight Range: Approximately 1600 kg to 1850 kg depending on body style and engine. Gvm Range: Approximately 2100 kg to 2400 kg depending on model and application (e.g., Ute). 🛡️ Safety Features Ratings Ancap Rating: AU Falcon series received mixed results. Early models (Series 1) had lower ratings. Later series and specific models improved, but detailed ANCAP reports for each specific AU variant would...