🏷️ Basic Information Identification Make: Ford Model: C-MAX Year: 2016 Model Variants: Hybrid, Energi Codes Chassis Code: CD391 👋 Introduction Market Position Market Segment: Compact Hybrid/Plug-in Hybrid Hatchback Competitive Analysis Primary Competitors: Toyota Prius, Chevrolet Volt, Hyundai Ioniq (later models), Kia Niro (later models). Key Features Unique Selling Points: Stylish design for a hybrid, spacious interior, available Plug-in Hybrid (PHEV) variant (Energi) with extended electric range, Ford's reliable powertrain technology. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service & Repair Procedures A-Z Page Count Estimated Page Count: High (Detailed as per workshop standards) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Digital Downloadable (PDF compatible) 📖 Manual Coverage Systems Covered Powertrain: 2.0L Atkinson Cycle Hybrid Engine (Duratec HE), Hybrid Transaxle (eCVT), Electric Motor, Battery Pack (Li-ion), Power Split Device, Hybrid Control Systems. Chassis: Front Wheel Drive, Suspension (Front MacPherson Strut, Rear Independent Twist-Beam), Steering (Electric Power Assist), Brakes (Front Ventilated Discs, Rear Solid Discs, Regenerative Braking System), ABS, Traction Control, Stability Control. Electrical: 12V Electrical System, High-Voltage Hybrid System, Charging System (for Energi Plug-in Hybrid), Lighting (Exterior & Interior), Instrument Cluster, Infotainment System, Body Control Module (BCM), Gateway Module, Powertrain Control Module (PCM), Hybrid Control Module (HCM), Battery Management System (BMS). Body & Interior: Body Structure, Doors, Hood, Liftgate, Bumpers, Glass, Interior Trim, Seats, HVAC System (including Hybrid A/C compressor), SRS Airbag System. Procedures Included Scheduled Maintenance: Oil Changes, Filter Replacements (Air, Cabin, Fuel - if applicable), Tire Rotation, Brake Inspections, Fluid Checks & Replacements (Coolant, Brake Fluid, Washer Fluid). Engine Repair: Engine Overhaul, Cylinder Head Removal/Installation, Piston/Connecting Rod Installation, Crankshaft/Bearing Replacement, Timing Chain/Belt Service, Component Replacement (Spark Plugs, Ignition Coils, Fuel Injectors, Sensors). Hybrid System Repair: High-Voltage Battery Service/Replacement (with safety precautions), Electric Motor Diagnostics/Repair, Power Split Device Servicing, Hybrid System Component Replacement, Hybrid System Troubleshooting. Transmission Repair: eCVT Disassembly/Assembly, Component Replacement, Fluid Change Procedures, Torque Converter Service. Brake System Repair: Brake Pad & Rotor Replacement, Brake Caliper Servicing, Brake Fluid Flush & Bleed, ABS Component Testing, Regenerative Braking System Diagnostics. Electrical Diagnostics: Wiring Diagrams, Connector Pinouts, Component Testing (using multimeter and oscilloscope), Troubleshooting of Powertrain Control Module (PCM), Hybrid Control Module (HCM), Body Control Module (BCM) and related systems. Diagnosis of warning lights and diagnostic trouble codes (DTCs). HVAC Service: Refrigerant Charging (including hybrid-specific AC systems), Component Replacement (Compressor, Evaporator, Condenser), Heater Core Service, Climate Control System Diagnostics. Bodywork & Collision: Panel Replacement, Door/Liftgate Adjustment, Glass Replacement, Bumper Repair/Replacement, Structural Repair Guidelines. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and hybrid system rebuilds, including detailed diagnostics). 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Fully searchable text content for quick information retrieval. Software Requirements Required Software: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Type: 2.0L DOHC Atkinson Cycle I-4 with Electric Motor Assist Performance Combined Horsepower: 188 hp (for Hybrid), 195 hp (for Energi - combined system output) Engine Horsepower: 141 hp @ 6000 rpm Engine Torque: 129 lb-ft @ 4000 rpm Electric Motor Torque: 177 lb-ft (approximate, for Hybrid) Fuel System Fuel Type: Unleaded Gasoline Emission Control: Catalytic Converter, On-Board Diagnostics (OBD-II), EVAP System Cooling System Coolant Type: Motorcraft® Premium Gold Concentrated Engine Coolant (Orange) Engine Oil Recommended Oil Viscosity: SAE 0W-20 Oil Capacity: 4.5 US quarts (4.3 liters) with filter Battery System High Voltage Battery Type: Lithium-Ion (Li-ion) Energi Battery Capacity: 7.6 kWh (for Energi Plug-in Hybrid) 🔧 Transmission Standard Transmission Type: Electronic Continuously Variable Transmission (eCVT) with Power Split Device Optional Optional Transmission: N/A Features Transmission Features: Integrated electric motor, seamless gear ratio changes, optimized for fuel efficiency and hybrid operation. Fluid Specifications Transmission Fluid Type: Motorcraft® MERCON® ULV Automatic Transmission Fluid (if specified for the eCVT unit, check manual for specifics). 📐 Dimensions Exterior Length: 171.7 inches (4361 mm) Width: 70.1 inches (1780 mm) Height: 63.7 inches (1618 mm) Wheelbase: 104.0 inches (2642 mm) Cargo Cargo Volume Behind Second Row: 22.0 cu ft (Hybrid), 19.8 cu ft (Energi) Weights Curb Weight Hybrid: Approx. 3,450 lbs (1,565 kg) Curb Weight Energi: Approx. 3,700 lbs (1,678 kg) Tires Standard Tire Size: 215/55R16 Wheels Standard Wheel Size: 16-inch alloy Bolt Pattern: 5 x 108 mm 🛡️ Safety Features Ratings NHTSA Overall Safety Rating: 5-Star (as typically achieved by Ford models of this era, consult NHTSA for specific VIN data) Active Features ABS: Yes (with EBD and Brake Assist) Traction Control: Yes (TCS) Stability Control: Yes (Electronic Stability Control - ESC) Tire Pressure Monitoring: Yes (TPMS) Passive Features Airbags: Frontal, Side-Impact, Curtain Airbags Seatbelts: 3-Point with Pretensioners and Load Limiters 💡 Technology Features Infotainment Infotainment System: SYNC® (typically SYNC with MyFord Touch® or later SYNC 3) Features: Touchscreen display, Bluetooth connectivity,...