This comprehensive Ford Falcon AU Service and Repair Manual covers all models and engines produced between 1998 and 2002. It's your one-stop resource for everything from routine maintenance to complex repairs, ensuring you have the knowledge and guidance to keep your vehicle running smoothly.

The manual provides detailed, step-by-step instructions for every repair procedure, making it ideal for both experienced mechanics and do-it-yourselfers. You'll find clear illustrations, exploded diagrams, wiring schematics, and specifications to guide you through each task.

This manual is packed with essential information, including:

* **Engine Overhaul and Rebuilding:** From basic tune-ups to complete engine rebuilds, learn everything you need to know about maintaining and restoring your Falcon's engine.
* **Brakes:** Gain a thorough understanding of your Falcon's braking system with detailed instructions on brake service, repair, and troubleshooting.
* **Sunroof:** Learn how to service and repair the sunroof, ensuring it operates smoothly and reliably.
* **Timing Belt Replacement:** Master the procedure for replacing the timing belt, a crucial preventative maintenance task for ensuring optimal engine performance.
* **Trouble Codes:** Decode those mysterious error codes, identify potential problems, and get your Falcon back on the road quickly.
* **Wiring Diagrams:** Unravel the intricacies of your Falcon's electrical system with comprehensive wiring diagrams.
* **Troubleshooting and Diagnostics:** Find solutions to common problems using detailed troubleshooting guides and diagnostic charts.
* **Computer Diagnostic Trouble Tree Charts:** Utilize these charts to pinpoint the root cause of electronic issues and resolve them efficiently.
* **Engine Performance:** Optimize your Falcon's engine performance by learning about various tuning and adjustment procedures.
* **Front End and Alignment Procedures and Specifications:** Maintain proper handling and tire wear with comprehensive front end and alignment specifications and instructions.
* **Suspension:** Understand the intricacies of your Falcon's suspension system and learn how to service and repair its components.
* **Transmission Removal and Installation:** Explore the process of removing and installing the transmission, a complex task tackled with detailed guidance.
* **Air Conditioning Service and Capacities:** Keep your Falcon cool and comfortable with instructions on air conditioning service, maintenance, and refrigerant charging.
* **Transmission In-Car Servicing:** Perform essential transmission maintenance without needing to remove it from the vehicle.
* **Computer Diagnostic Codes:** Decode those error codes, understand what they mean, and take appropriate action.
* **Firing Orders:** Discover the firing order for your Falcon's engine, crucial information for troubleshooting and diagnostics.
* **Detailed Specifications on Every Model Covered:** Find precise specifications for every model year, including engine details, capacities, and critical measurements.
* **Factory Maintenance Schedules and Charts:** Follow the manufacturer's recommended maintenance schedule to ensure your Falcon stays in top condition.
* **Serpentine Belt Routings with Diagrams:** Understand the correct routing of the serpentine belt and perform belt replacement confidently.
* **Timing Belt Service Procedures:** Master the proper procedures for servicing the timing belt, a crucial preventative maintenance task.
* **Brake Servicing Procedures:** Learn the ins and outs of brake servicing, ensuring optimal braking performance and safety.
* **Driving Concerns:** Address common driving issues and learn how to diagnose and resolve them.
* **Complete Torque Specifications:** Find the correct torque values for every bolt and nut on your Falcon, ensuring proper tightening and preventing damage.
* **U-Joint and CV-Joint Service Procedures:** Learn how to service and replace these essential components for smooth and reliable drivetrain operation.
* **Repair Procedures:** Get detailed step-by-step instructions for countless repair procedures, from minor adjustments to major overhauls.
* **Complete Wiring Diagrams:** Navigate the maze of your Falcon's electrical system with comprehensive wiring diagrams.
* **Hundreds of Illustrations:** Visualize every step of the repair process with the help of numerous illustrations and diagrams.
* **Vacuum Diagrams:** Understand the intricate vacuum system of your Falcon's engine and troubleshoot potential issues.

This manual is your ultimate guide to keeping your Ford Falcon AU running strong and reliable.

The Ford Falcon AU was a significant evolution in the Australian-made Ford Falcon lineage, launched in 1998. It marked a departure from its predecessors with a more modern and rounded design, featuring a new platform and a range of powertrain options. The AU Falcon was available in various body styles, including the sedan, wagon, ute, and the iconic XR6 and XR8 performance variants. It showcased a range of engine options, including the 4.0L inline-six, the potent 4.0L V8, and the turbocharged 4.0L inline-six in the XR6 Turbo. The AU Falcon provided ample interior space, offered a comfortable ride, and boasted a reputation for its reliability and durability. With technological advancements, it introduced features like electronic stability control (ESP) and dual front airbags as standard, enhancing safety for its occupants.

This Ford Falcon AU Service & Repair Manual is a comprehensive guide designed for technicians, mechanics, and DIY enthusiasts who want to maintain and repair their vehicle. It offers detailed information on every aspect of the AU Falcon, from routine maintenance procedures to in-depth technical specifications and troubleshooting guides. This manual covers various topics, including engine and transmission systems, braking and suspension components, electrical systems, bodywork and interior, and much more. It includes detailed diagrams, wiring schematics, and step-by-step instructions, making complex repairs and maintenance tasks accessible and achievable. With its extensive content and straightforward approach, the Ford Falcon AU Service & Repair Manual is an invaluable resource for anyone who wants to keep their vehicle running smoothly for years to come.