Ford Fiesta 2006 2007 2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Fiesta Generation Code: Mark VI (Global Fiesta) Codes Chassis Code: J7E (for European models) 👋 Introduction Market Position Segment: Subcompact car, popular in European and global markets Competitive Analysis Competitors 2006 2008: Volkswagen Polo, Opel Corsa, Peugeot 207, Renault Clio, Fiat Grande Punto Key Features Design Philosophy: Sporty styling, agile handling, practical interior, fuel efficiency Target Audience: Young drivers, urban commuters, small families 📋 Manual Details Coverage Areas Applicability: Ford Fiesta 2006, 2007, 2008 model years Page Count Total Pages: 1226 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download File Format Searchability: Likely searchable due to PDF format, allowing quick access to specific information. 📖 Manual Coverage Systems Covered Engine: All engine variants, including 1.25L Duratec, 1.4L Duratec, 1.6L Duratec, 1.4L TDCi, 1.6L TDCi Transmission: Manual transmissions (IB5, MTX75), Automatic transmissions (if applicable to these years/engines) Drivetrain: Front-wheel drive system, differentials, axles Suspension: Front suspension (MacPherson struts), Rear suspension (torsion beam axle), shocks, springs, bushings Steering: Power steering system (hydraulic/electric depending on specific model variant), steering rack, tie rods Brakes: Front disc brakes, Rear drum or disc brakes, ABS system, brake hydraulics, parking brake Electrical System: Battery, charging system (alternator), starting system, lighting, ignition system, fuse box diagrams, wiring schematics Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, fuel lines Cooling System: Radiator, cooling fan, water pump, thermostat, coolant hoses, heater core Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes Body And Chassis: Body panels, doors, bumpers, hood, trunk, interior trim, glass, chassis components HVAC: Air conditioning system, heating system, ventilation, blower motor, controls Restraints: Airbag system, seat belts Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures Body Electrical: Power windows, central locking, mirrors, interior lighting, dashboard instruments, warning lights. Engine Performance: Engine diagnostics, ignition timing, fuel delivery, emissions control systems. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair: Engine repair, transmission overhaul, brake system repair, suspension component replacement, electrical component repair Removal Installation: Component removal and installation procedures for all major systems Disassembly Assembly: Detailed step-by-step procedures for disassembling and reassembling vehicle components Adjustments: Component adjustments, alignment procedures, settings Troubleshooting Guides: Comprehensive troubleshooting charts and diagnostic steps for various systems and fault conditions. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth diagnostics and repair procedures Detail Level: Step-by-step instructions, pictorial diagrams, exploded views, photos, and detailed explanations Special Tools: Identification and usage instructions for special service tools Specifications: Torque values, measurement specifications, fluid capacities, wear limits Pictorial Diagrams: Richly illustrated with step-by-step procedures, exploded diagrams, and photographs to clarify complex operations. Factory Specifications: Includes critical factory specifications, allowable limits, and diagnostic data essential for accurate repairs. Manual Type Target User: Mechanics and DIY enthusiasts seeking detailed repair guidance. 📊 Manual Specifications File Format Quality: High-resolution PDF, printable pages, zoomable content Print Quality Printability: Fully printable Compatibility Operating Systems: Windows, Mac OS, Linux OS Requirements Software Required: Adobe Reader ⚙️ Engine Specifications Primary Engine Common Engines: 1.25L (80 PS), 1.4L (90 PS), 1.6L (110 PS) Duratec petrol; 1.4L TDCi (68 PS), 1.6L TDCi (90 PS) diesel Performance Horsepower Range: 68 PS to 110 PS (approx. 67 hp to 108 hp) Torque Range: 115 Nm to 240 Nm (approx. 85 lb-ft to 177 lb-ft) Fuel System Injection Type: Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDi) for diesel Engine Management ECU Type: Variable, typically Bosch or similar aftermarket ECU systems 🔧 Transmission Standard Manual Gearbox: 5-speed manual (IB5 for smaller engines, MTX75 for larger engines) Optional Automatic Gearbox: 4-speed automatic (Durashift EST - Electronic Shift Type, often a semi-automatic or automated manual in earlier models, or a conventional automatic in later specific variants) Features Clutch Type: Dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 3950 mm (3-door), 4060 mm (5-door) Width: Approx. 1653 mm (excluding mirrors) Height: Approx. 1474 mm Weights Curb Weight: Approx. 1000-1150 kg depending on engine and body style 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for the model generation, specific results may vary by year and equipment) Active Features ABS: Anti-lock Braking System (standard on most models) Esp: Electronic Stability Program (optional or standard on higher trims/later years) Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seatbelts: Three-point seatbelts with pre-tensioners 💡 Technology Features Infotainment Audio System: Factory-installed radio with CD player, AM/FM tuner. Aux input may be available on some models. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth: Rarely standard on base models of this era; may be an aftermarket addition or available on premium trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 12,500 miles (20,000 km) or 1 year, whichever comes first (refer to manual for exact specifications...
Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDi) for diesel
Engine Management
ECU Type:
Variable, typically Bosch or similar aftermarket ECU systems
🔧 Transmission
Standard
Manual Gearbox:
5-speed manual (IB5 for smaller engines, MTX75 for larger engines)
Optional
Automatic Gearbox:
4-speed automatic (Durashift EST - Electronic Shift Type, often a semi-automatic or automated manual in earlier models, or a conventional automatic in later specific variants)
Features
Clutch Type:
Dry single-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 3950 mm (3-door), 4060 mm (5-door)
Width:
Approx. 1653 mm (excluding mirrors)
Height:
Approx. 1474 mm
Weights
Curb Weight:
Approx. 1000-1150 kg depending on engine and body style
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for the model generation, specific results may vary by year and equipment)
Active Features
ABS:
Anti-lock Braking System (standard on most models)
Esp:
Electronic Stability Program (optional or standard on higher trims/later years)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
Three-point seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio with CD player, AM/FM tuner. Aux input may be available on some models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Rarely standard on base models of this era; may be an aftermarket addition or available on premium trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 12,500 miles (20,000 km) or 1 year, whichever comes first (refer to manual for exact specifications based on engine and driving conditions).
Timing Belt Replacement:
For petrol engines with timing belts, refer to manual for specific mileage/time interval (e.g., 100,000 miles or 10 years).
Fluid Specifications
Engine Oil:
Ford recommends specific viscosity grades like 5W-30, 5W-40, or 0W-30 meeting ACEA A5/B5 or A1/B1 specifications (consult manual for exact engine requirements).
Coolant:
Ford Super Plus Premium Coolant (or equivalent) - typically a 50/50 mix of antifreeze and deionized water.
Brake Fluid:
DOT 4 Brake Fluid
Transmission Fluid Manual:
Ford WSD-M2C200-C (or equivalent GL-4 specification 75W-90 gear oil)
Known Issues
Common Problems:
Examples may include minor electrical gremlins, occasional clutch wear, exhaust system corrosion, and potential suspension bushing wear over time. Refer to the manual for specific diagnostic procedures.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, a global automotive manufacturer with a long history of producing popular and reliable vehicles.
Model Evolution
Fiesta Evolution:
The Ford Fiesta, introduced in 1976, has evolved through multiple generations to become a leading model in the small car segment. The 2006-2008 models represent the Mk6 generation, also known as the 'Global Fiesta'.
Production
Manufacturing Locations:
Primarily manufactured at Ford's plants in Europe (e.g., Cologne, Germany; Valencia, Spain) for these model years.
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