🏷️ Basic Information Identification Make: Ford Model: Focus ST Product Type: Body Repair Procedures Manual 👋 Introduction Market Position Target Audience: Professional auto body technicians, collision repair shops, and advanced DIY enthusiasts specializing in Ford Focus RS and ST models. Competitive Analysis Value Proposition: Provides essential OEM-level repair data, crucial for maintaining the structural integrity and aesthetic appearance of high-performance Focus variants. Key Features Focus On Performance: Addresses unique bodywork and aerodynamic features specific to the RS and ST performance models, such as enhanced body kits, spoilers, and underbody bracing. 📋 Manual Details Coverage Areas Primary Focus: Body repair procedures, collision repair, structural integrity, exterior panel replacement, frame straightening. Specific Systems: Front and rear bumper systems, fender panels, hood, doors, roof panel, trunk lid, side body panels, structural frame components, glass replacement, sealants and adhesives. Page Count Estimated Pages: 300-500 Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF/eBook) or Printed 📖 Manual Coverage Systems Covered Structural Components: Front and rear impact absorbers, side impact beams, pillar reinforcements, rocker panels, floor pan structures. Exterior Panels: Hood and latch mechanisms, front/rear fenders, doors (front/rear) and components, roof panel, quarter panels, bumper covers (front/rear), spoilers and aerodynamic elements specific to RS/ST trims. Glass And Seals: Windshield, side glass, rear window replacement procedures, seal installation, weatherstripping. Procedures Included Disassembly And Assembly: Detailed step-by-step instructions for removing and refitting all body panels and associated hardware. Welding And Joining: Guidelines for MIG welding, spot welding, rivet bonding, and adhesive application for structural repairs, adhering to OEM specifications. Straightening And Alignment: Frame straightening techniques, body alignment procedures, measurement charts, and caster/camber correction where applicable to body structure. Finishing And Painting: Preparation for painting, surface treatment, color code referencing, and application guidelines (though detailed paint mixing is usually in a separate body/paint manual). Component Replacement: Detailed instructions for replacing bumpers, fenders, doors, hood, trunk, roof, mirrors, and associated trim pieces. Fastener Specifications: Torque specifications for all body-related fasteners and bolts, ensuring correct assembly and preventing damage. Material Handling: Specific guidelines for handling advanced materials like aluminum, composite plastics, and high-strength steel used in the Focus body structure. Technical Depth Depth: Comprehensive collision repair information, including structural measurements, material specifications (e.g., high-strength steel grades), and specific fastener torque values for body components. Diagnostic Focus: Focuses on identifying and rectifying damage related to collisions, wear and tear on body components, and ensuring structural integrity after repairs. Diagrams And Illustrations: Includes detailed exploded diagrams, line drawings, and photographic illustrations of body components and assembly processes. 📊 Manual Specifications File Format Digital Quality: High-resolution, searchable PDF with layered diagrams and clear imagery. Searchability: Fully searchable text allows for quick access to specific procedures or components. Print Quality Printed Binding: Durable spiral binding or saddle-stitched for ease of use in workshop environments. Paper Type Paper Quality: Heavyweight, glossy or semi-gloss paper for durability and clear illustration reproduction. Manual Completeness Scope: Covers all body repair aspects for Focus RS and ST models across relevant production years, ensuring comprehensive coverage for collision repair specialists. ⚙️ Engine Specifications Primary Engine Rs Engine Code: EcoBoost (2.3L) Displacement: 2300cc Horsepower: 350 PS (345 hp) @ 6000 rpm (Mk3) Torque: 440 Nm (325 lb-ft) @ 2000-4500 rpm (Mk3, with overboost) Primary Engine St Engine Code: EcoBoost (2.3L or 2.0L depending on generation) Displacement: 2300cc (Mk4 ST) or 2000cc (Mk3 ST) Horsepower: 280 PS (275 hp) @ 5500 rpm (Mk4 ST) or 250 PS (247 hp) @ 5500 rpm (Mk3 ST) Torque: 420 Nm (310 lb-ft) @ 3000-4000 rpm (Mk4 ST) or 360 Nm (266 lb-ft) @ 1750-3200 rpm (Mk3 ST) Fuel System Type: Direct Injection, Turbocharged 🔧 Transmission Rs Transmission Type: 6-speed manual Features: All-Wheel Drive (AWD) with Dynamic Torque Vectoring (Mk3 RS), advanced traction control systems. St Transmission Type: 6-speed manual or 7-speed automatic (depending on generation and market) Features: Front-Wheel Drive (FWD), often with Quaife ATB differential (optional/performance pack). 📐 Dimensions Exterior Dimensions Mk3 Rs Length: 4390 mm (172.8 in) Width: 1850 mm (72.8 in) (excluding mirrors) Height: 1470 mm (57.9 in) Weights Mk3 Rs Curb Weight: Approx. 1570 kg (3461 lbs) Interior Dimensions Mk3 Rs Seating Capacity: 5 Cargo Dimensions Mk3 Rs Trunk Volume: Approx. 316 liters (11.2 cu ft) 🛡️ Safety Features Ratings Euro Ncap: Typically 5-star rating for standard Focus models; specific RS/ST ratings may vary but generally maintain high standards. Active Features Rs Features: Advanced ABS, Electronic Stability Control (ESC) with Sport Mode, Traction Control System (TCS), Torque Vectoring Control. Passive Features Common Features: Multiple airbags (front, side, curtain), crumple zones, high-strength safety cell. 💡 Technology Features Infotainment Sync System: Ford SYNC (versions vary by model year, e.g., SYNC 3), supporting Bluetooth, voice commands, and optional navigation. Driver Assistance Rs Features: Launch Control (Mk3 RS), selectable Drive Modes (Normal, Sport, Track, Drift), Performance Anti-lag System. St...
Professional auto body technicians, collision repair shops, and advanced DIY enthusiasts specializing in Ford Focus RS and ST models.
Competitive Analysis
Value Proposition:
Provides essential OEM-level repair data, crucial for maintaining the structural integrity and aesthetic appearance of high-performance Focus variants.
Key Features
Focus On Performance:
Addresses unique bodywork and aerodynamic features specific to the RS and ST performance models, such as enhanced body kits, spoilers, and underbody bracing.
Front and rear bumper systems, fender panels, hood, doors, roof panel, trunk lid, side body panels, structural frame components, glass replacement, sealants and adhesives.
Page Count
Estimated Pages:
300-500
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF/eBook) or Printed
📖 Manual Coverage
Systems Covered
Structural Components:
Front and rear impact absorbers, side impact beams, pillar reinforcements, rocker panels, floor pan structures.
Exterior Panels:
Hood and latch mechanisms, front/rear fenders, doors (front/rear) and components, roof panel, quarter panels, bumper covers (front/rear), spoilers and aerodynamic elements specific to RS/ST trims.
Glass And Seals:
Windshield, side glass, rear window replacement procedures, seal installation, weatherstripping.
Procedures Included
Disassembly And Assembly:
Detailed step-by-step instructions for removing and refitting all body panels and associated hardware.
Welding And Joining:
Guidelines for MIG welding, spot welding, rivet bonding, and adhesive application for structural repairs, adhering to OEM specifications.
Straightening And Alignment:
Frame straightening techniques, body alignment procedures, measurement charts, and caster/camber correction where applicable to body structure.
Finishing And Painting:
Preparation for painting, surface treatment, color code referencing, and application guidelines (though detailed paint mixing is usually in a separate body/paint manual).
Component Replacement:
Detailed instructions for replacing bumpers, fenders, doors, hood, trunk, roof, mirrors, and associated trim pieces.
Fastener Specifications:
Torque specifications for all body-related fasteners and bolts, ensuring correct assembly and preventing damage.
Material Handling:
Specific guidelines for handling advanced materials like aluminum, composite plastics, and high-strength steel used in the Focus body structure.
Technical Depth
Depth:
Comprehensive collision repair information, including structural measurements, material specifications (e.g., high-strength steel grades), and specific fastener torque values for body components.
Diagnostic Focus:
Focuses on identifying and rectifying damage related to collisions, wear and tear on body components, and ensuring structural integrity after repairs.
Diagrams And Illustrations:
Includes detailed exploded diagrams, line drawings, and photographic illustrations of body components and assembly processes.
📊 Manual Specifications
File Format
Digital Quality:
High-resolution, searchable PDF with layered diagrams and clear imagery.
Searchability:
Fully searchable text allows for quick access to specific procedures or components.
Print Quality
Printed Binding:
Durable spiral binding or saddle-stitched for ease of use in workshop environments.
Paper Type
Paper Quality:
Heavyweight, glossy or semi-gloss paper for durability and clear illustration reproduction.
Manual Completeness
Scope:
Covers all body repair aspects for Focus RS and ST models across relevant production years, ensuring comprehensive coverage for collision repair specialists.
⚙️ Engine Specifications
Primary Engine Rs
Engine Code:
EcoBoost (2.3L)
Displacement:
2300cc
Horsepower:
350 PS (345 hp) @ 6000 rpm (Mk3)
Torque:
440 Nm (325 lb-ft) @ 2000-4500 rpm (Mk3, with overboost)
Selectable Drive Modes (Normal, Sport, Track), potentially offering features like rev-matching for manual transmissions.
🔧 Maintenance
Service Intervals Engine
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (consult manual for specific engine).
Fluid Specifications Engine Oil
Oil Type Rs:
Ford Castrol Magnatec Professional E 0W-20 or equivalent meeting WSS-M2C947-B1 (2.3L EcoBoost).
Oil Type St:
Ford Castrol Magnatec Professional A5 5W-30 or equivalent meeting WSS-M2C913-D (2.0L EcoBoost); 0W-20 for 2.3L EcoBoost (check specific model).
Fluid Specifications Coolant
Coolant Type:
Ford Super Plus Premium Antifreeze/Coolant (Orange) or equivalent meeting WSS-M97B44-D.
Known Issues Body
Panel Alignment:
Potential for minor panel gap inconsistencies after significant repairs if not performed to OEM standards; this manual provides the correct procedures to avoid this.
Paint Adhesion:
Importance of proper surface preparation and primer application for optimal paint adhesion, especially on modern composite or aluminum panels.
Service Intervals Body
Corrosion Protection:
Recommendations for seam sealing, undercoating, and rust prevention measures during body repairs.
📚 Vehicle History
Brand Heritage
Ford Performance:
Ford's long history of producing performance variants dating back to the Escort RS models.
Model Evolution Rs
Rs Introduction:
The RS badge signifies Ford's highest performance offering in the Focus line, with each generation becoming more technologically advanced and track-focused.
Model Evolution St
St Introduction:
The ST (Sport Technologies) variants offer a significant performance upgrade over standard Focus models, bridging the gap between mainstream and hardcore performance.
Production
Generations:
Multiple generations for both ST and RS, with the Mk3 RS (2016-2018) being a particularly notable iteration.
Manufacturing Location:
Generally produced at Ford's assembly plants in Europe (e.g., Saarlouis, Germany for Mk3 RS/ST).
🏆 Awards & Recognition
Recognitions
Performance Awards:
Ford Focus RS and ST models have received numerous accolades from automotive publications for their handling, performance, and value in the hot hatch segment.
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