🏷️ Basic Information Identification Make: Ford Model: Freestar Year: 2006 Generation Generation Identifier: First Generation (2004-2007) Codes Platform Code: Ford W platform 👋 Introduction Market Position Segment: Full-size minivan Target Audience: Families, individuals requiring flexible passenger and cargo transport Competitive Analysis Key Competitors: Chevrolet Uplander/Venture, Buick Terraza, Pontiac Montana/SV6, Chrysler Town & Country/Dodge Grand Caravan, Toyota Sienna, Honda Odyssey Key Features Manual Benefit 1: Provides the exact information dealership technicians use, ensuring accuracy and efficiency. Manual Benefit 2: Enables DIY repairs, saving significant money on labor costs. Manual Benefit 3: Facilitates understanding of vehicle systems for better ownership and maintenance. Format Advantage: Single, easily navigable PDF file with printable pages for workshop use. 📋 Manual Details Coverage Areas Coverage Scope: All Models and All Repairs A-Z Page Count Estimated Page Count: Extensive (typical for a complete factory service manual, likely 2000+ pages) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Control System, Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition, Starting/Charging, Automatic Transmission, Manual Transmission, Transfer Case, Drive Shaft, Differential, Axles Chassis: Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering Body & Electrical: Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter/Audio/Visual, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior, Electrical Systems, Multiplex/CAN Communication Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), component testing Repair: Step-by-step repair procedures for all covered systems, including component removal, installation, and adjustment Electrical Diagnostics: Wiring schematics, connector pinouts, circuit descriptions, diagnostic procedures for electrical components and systems Technical Depth Depth: Comprehensive: Covers basic maintenance to advanced diagnostics and complete component overhaul. Includes factory specifications, tolerances, and procedures. 📊 Manual Specifications File Format Searchability: Searchable PDF text Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format, printing on demand) ⚙️ Engine Specifications Primary Engine Engine Type: 3.9L (3895cc) OHV 12-valve V6 (Ford 'Montreal' Vulcan engine) Engine Code: U Performance Horsepower: 201 hp @ 5000 rpm (for 3.9L engine) Torque: 240 lb-ft @ 3250 rpm (for 3.9L engine) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Port Injection (SPI) Fuel Type: Unleaded gasoline Engine Maintenance Oil Type: SAE 5W-20 synthetic blend (API Service SN or higher recommended, check manual for specific spec) Oil Capacity: 5.8 US quarts (5.5 liters) with filter change (for 3.9L V6) 🔧 Transmission Standard Transmission Type: 4-speed automatic overdrive Optional Transmission Type: N/A (Only automatic was offered) Features Transmission Control: Electronic with Overdrive (Electronic Controlled Transmission - ECT) Transmission Maintenance Transmission Fluid Type: Mercon V (Automatic Transmission Fluid) Transmission Fluid Capacity: Approx. 12.1 US quarts (11.4 liters) for a dry fill/rebuild (check manual for drain and fill capacity) 📐 Dimensions Exterior Length: 202.2 inches (5136 mm) Width: 77.4 inches (1966 mm) Height: 68.1 inches (1730 mm) Wheelbase: 120.0 inches (3048 mm) Weights Curb Weight: 4,300 - 4,500 lbs (1950 - 2041 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: 5,740 - 6,000 lbs (2604 - 2722 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: ★★★★☆ (4/5 stars) NHTSA Frontal Crash Passenger: ★★★★☆ (4/5 stars) NHTSA Side Impact Driver: ★★★★★ (5/5 stars) NHTSA Side Impact Passenger: ★★★★★ (5/5 stars) NHTSA Side Impact Rear Passenger: ★★★★★ (5/5 stars) IIHS Front Offset Crash: Acceptable IIHS Side Impact Crash: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags Front: Standard front driver and passenger airbags Airbags Side: Available front seat-mounted side airbags, available third-row side curtain airbags Seat Belts: Three-point seat belts for all seating positions, LATCH system for child seats 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, MP3 capability, auxiliary input jack. Premium audio systems with amplifiers were also optional. Rear Seat Entertainment: Available rear-seat entertainment system with DVD player and screens. Driver Assistance Parking Assist: Available rear parking assist sensors. Connectivity Connectivity Features: Limited connectivity features by modern standards. Primarily focused on audio and basic vehicle information displays. 🔧 Maintenance Service Intervals Oil And Filter Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Severe duty may require more frequent changes. Consult manual for exact intervals. Engine Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or at least every 30,000 miles (48,000 km). Cabin Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or at least every 30,000 miles (48,000 km). Transmission Fluid Change Interval: Inspect every 30,000 miles (48,000 km), change at 60,000 miles (96,000 km) or...
Step-by-step repair procedures for all covered systems, including component removal, installation, and adjustment
Electrical Diagnostics:
Wiring schematics, connector pinouts, circuit descriptions, diagnostic procedures for electrical components and systems
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to advanced diagnostics and complete component overhaul. Includes factory specifications, tolerances, and procedures.
📊 Manual Specifications
File Format
Searchability:
Searchable PDF text
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual
Electronic Fuel Injection (EFI) with Sequential Port Injection (SPI)
Fuel Type:
Unleaded gasoline
Engine Maintenance
Oil Type:
SAE 5W-20 synthetic blend (API Service SN or higher recommended, check manual for specific spec)
Oil Capacity:
5.8 US quarts (5.5 liters) with filter change (for 3.9L V6)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic overdrive
Optional
Transmission Type:
N/A (Only automatic was offered)
Features
Transmission Control:
Electronic with Overdrive (Electronic Controlled Transmission - ECT)
Transmission Maintenance
Transmission Fluid Type:
Mercon V (Automatic Transmission Fluid)
Transmission Fluid Capacity:
Approx. 12.1 US quarts (11.4 liters) for a dry fill/rebuild (check manual for drain and fill capacity)
📐 Dimensions
Exterior
Length:
202.2 inches (5136 mm)
Width:
77.4 inches (1966 mm)
Height:
68.1 inches (1730 mm)
Wheelbase:
120.0 inches (3048 mm)
Weights
Curb Weight:
4,300 - 4,500 lbs (1950 - 2041 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
5,740 - 6,000 lbs (2604 - 2722 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
★★★★☆ (4/5 stars)
NHTSA Frontal Crash Passenger:
★★★★☆ (4/5 stars)
NHTSA Side Impact Driver:
★★★★★ (5/5 stars)
NHTSA Side Impact Passenger:
★★★★★ (5/5 stars)
NHTSA Side Impact Rear Passenger:
★★★★★ (5/5 stars)
IIHS Front Offset Crash:
Acceptable
IIHS Side Impact Crash:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Available front seat-mounted side airbags, available third-row side curtain airbags
Seat Belts:
Three-point seat belts for all seating positions, LATCH system for child seats
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, MP3 capability, auxiliary input jack. Premium audio systems with amplifiers were also optional.
Rear Seat Entertainment:
Available rear-seat entertainment system with DVD player and screens.
Driver Assistance
Parking Assist:
Available rear parking assist sensors.
Connectivity
Connectivity Features:
Limited connectivity features by modern standards. Primarily focused on audio and basic vehicle information displays.
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Severe duty may require more frequent changes. Consult manual for exact intervals.
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or at least every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or at least every 30,000 miles (48,000 km).
Transmission Fluid Change Interval:
Inspect every 30,000 miles (48,000 km), change at 60,000 miles (96,000 km) or as indicated by severe usage conditions. Consult manual for specific interval and Mercon V specification.
Fluid Specifications
Coolant Type:
Ford Gold Coolant (or equivalent silicate-free OAT coolant)
Power Steering Fluid:
Ford Power Steering Fluid (or equivalent meeting Ford specification, consult manual)
Brake Fluid:
DOT 3 brake fluid
Known Issues
Common Issue 1:
Transmission problems: Early models sometimes experienced transmission issues, including harsh shifting and premature wear. The manual will detail diagnostics and repair procedures for this.
Common Issue 2:
Heater core leaks: Some Freestar models have reported heater core leaks, leading to coolant loss and fogging of the windshield. The manual covers heater core removal and replacement.
Common Issue 3:
Suspension noise: Front suspension components, such as ball joints or sway bar links, can develop noise over time. The manual provides specifications for inspection and replacement.
Common Issue 4:
Powertrain Control Module (PCM) issues: In some instances, PCM failures or software glitches have been reported, affecting engine performance and drivability. The manual guides technicians in diagnosing and reprogramming/replacing the PCM.
📚 Vehicle History
Brand Heritage
Ford Van History:
Ford has a long history of producing minivans, starting with the Aerostar and later the Windstar, leading to the Freestar.
Model Evolution
Freestar Predecessor:
The Freestar replaced the Ford Windstar, sharing the same platform but with updated styling, features, and improved safety.
Platform Origin:
The Ford W platform was developed by Ford and is shared with contemporary SUVs and vans from Ford and its partners.
Production
Production Start Year:
2004
Production End Year:
2007
Assembly Location:
Oakville Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good safety ratings from IIHS and NHTSA for side-impact protection, indicating a strong safety structure.
Ratings
Consumer Reviews General:
Mixed reviews, often praised for interior space and comfort but sometimes criticized for powertrain refinement and build quality compared to competitors.
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