🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2009 Codes Platform Code: CD3 (Mazda 6 based) 👋 Introduction Market Position Target Audience: Ford Fusion owners, DIY mechanics, professional repair shops Competitive Analysis Advantage: Provides factory-level diagnostic and repair data, superior to generic manuals Key Features Convenience: Single PDF file, printable pages, no loss of paper originals Information Density: Complete repair information, eliminating the need to consult multiple sources 📋 Manual Details Coverage Areas Manual Scope: All models and all repairs A-Z Vehicle Specificity: Specific to 2009 Ford Fusion models Page Count Page Count Estimate: Comprehensive (specific count not provided, described as complete repair manual) Manual Type Type: Service and Repair Manual Origin: Factory Service Manual (equivalent to dealership technician manual) Language Language: English Format Digital Format: PDF Accessibility: Downloadable, searchable text (implied by PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging, Automatic Transmission, Manual Transmission, Transfer/Propeller Shaft, Drive Shaft, Differential, Axle/Suspension Chassis And Body: Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Exterior & Interior, Engine Hood/Door, Windshield/Glass/Mirror, Instrument Panel, Seat, Door Lock Electrical And Electronics: Suppl. Restraint System (Airbag), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Air Condition, Horn, Meter/Audio/Visual, Electrical, Multiplex/CAN Communication Procedures Included Repair Procedures: Complete step-by-step repair instructions, diagnosis, maintenance, servicing Diagnostic Procedures: Troubleshooting, diagnostic procedures for all systems Technical Depth Detail Level: Factory high-detail, including diagrams, illustrations, wiring schematics, and specifications Coverage Philosophy: Exact information for the specified model, not generic; intended for professional technicians 📊 Manual Specifications File Format Format Details: PDF, compatible with Windows and Mac Print Quality Printability: All pages printable, ability to blow up images and print enlarged copies Binding Type Binding Type: Digital (PDF), no physical binding Paper Type Paper Type Equivalent: N/A (digital format) Software Requirements Required Software: Adobe PDF Reader, Winzip (free) ⚙️ Engine Specifications Primary Engine Engine Options 2009: 2.3L I4 (Duratec), 3.0L V6 (Duratec) Performance 2.3L I4 Horsepower: Approx. 160 hp @ 6000 rpm 2.3L I4 Torque: Approx. 170 lb-ft @ 4000 rpm 3.0L V6 Horsepower: Approx. 221 hp @ 6250 rpm 3.0L V6 Torque: Approx. 205 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI) Engine Management Control System Type: Powertrain Control Module (PCM) with diagnostic capabilities (OBD-II) 🔧 Transmission Standard Transmission Options 2009: 5-speed manual (standard on some 2.3L models), 6-speed automatic (standard on 3.0L V6, optional on 2.3L I4) Optional Transmission Type Optional: 6-speed automatic (e.g., 6F35 for V6) Features Automatic Transmission Features: SelectShift™ capability (on automatic transmissions), electronic control 📐 Dimensions Exterior Wheelbase: Approx. 107.4 inches (2728 mm) Length: Approx. 191.1 inches (4854 mm) Width: Approx. 72.4 inches (1839 mm) Height: Approx. 57.0 inches (1448 mm) Weights Curb Weight Range: Approx. 3,400 - 3,600 lbs (depending on engine/trim) Gross Vehicle Weight Rating Gvwr: Typically around 4,500 lbs (specifics vary by configuration) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat Passenger: 5 Stars NHTSA Side Impact Rear Seat Passenger: 5 Stars IIHS Top Safety Pick: Yes Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS) Passive Features Passive Safety Systems: Front airbags, front side-impact airbags, side-curtain airbags (front and rear), front seatbelt pretensioners 💡 Technology Features Infotainment Infotainment System 2009: Ford SYNC® basic (voice-activated phone and music control) available on some trims. Standard audio system with AM/FM/CD/MP3 player and auxiliary input jack. Driver Assistance Driver Assistance Features: Available rearview camera, rear parking assist sensors (optional). Connectivity Connectivity Options: Bluetooth® connectivity with SYNC® (if equipped), USB port (if equipped with upgraded audio). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific interval based on driving conditions (e.g., 5,000-7,500 miles or 6-12 months, using synthetic blend or full synthetic oil). Tire Rotation Interval: Typically every 7,500 miles or as recommended in the manual. Transmission Fluid Change Interval: Check manual; often listed as 'lifetime' but periodic checks and fluid changes are recommended for longevity, especially under severe use. Fluid Specifications Engine Oil Specification: Refer to manual. Common specifications include SAE 5W-20 (meeting Ford WSS-M2C153-H or equivalent). Coolant Specification: Refer to manual. Typically Ford Premium Coolant (Green) or equivalent (e.g., Motorcraft® Yellow or Orange coolant, depending on fill) Brake Fluid Specification: DOT 3 or DOT 4 (refer to manual for exact type and fill level). Known Issues Common Fusion Issues: Transmission shifting issues (particularly with automatic), HVAC blower motor failures, potential for AC compressor leaks, some reports of power steering pump noise, suspension component wear (control arms, sway bar links). 📚 Vehicle History Brand Heritage Ford Legacy: Ford Motor Company, established 1903, a long history of producing reliable and popular vehicles across various segments. Model Evolution Fusion...
Powertrain Control Module (PCM) with diagnostic capabilities (OBD-II)
🔧 Transmission
Standard
Transmission Options 2009:
5-speed manual (standard on some 2.3L models), 6-speed automatic (standard on 3.0L V6, optional on 2.3L I4)
Optional
Transmission Type Optional:
6-speed automatic (e.g., 6F35 for V6)
Features
Automatic Transmission Features:
SelectShift™ capability (on automatic transmissions), electronic control
📐 Dimensions
Exterior
Wheelbase:
Approx. 107.4 inches (2728 mm)
Length:
Approx. 191.1 inches (4854 mm)
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 57.0 inches (1448 mm)
Weights
Curb Weight Range:
Approx. 3,400 - 3,600 lbs (depending on engine/trim)
Gross Vehicle Weight Rating Gvwr:
Typically around 4,500 lbs (specifics vary by configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat Passenger:
5 Stars
NHTSA Side Impact Rear Seat Passenger:
5 Stars
IIHS Top Safety Pick:
Yes
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS)
Passive Features
Passive Safety Systems:
Front airbags, front side-impact airbags, side-curtain airbags (front and rear), front seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System 2009:
Ford SYNC® basic (voice-activated phone and music control) available on some trims. Standard audio system with AM/FM/CD/MP3 player and auxiliary input jack.
Driver Assistance
Driver Assistance Features:
Available rearview camera, rear parking assist sensors (optional).
Connectivity
Connectivity Options:
Bluetooth® connectivity with SYNC® (if equipped), USB port (if equipped with upgraded audio).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on driving conditions (e.g., 5,000-7,500 miles or 6-12 months, using synthetic blend or full synthetic oil).
Tire Rotation Interval:
Typically every 7,500 miles or as recommended in the manual.
Transmission Fluid Change Interval:
Check manual; often listed as 'lifetime' but periodic checks and fluid changes are recommended for longevity, especially under severe use.
Fluid Specifications
Engine Oil Specification:
Refer to manual. Common specifications include SAE 5W-20 (meeting Ford WSS-M2C153-H or equivalent).
Coolant Specification:
Refer to manual. Typically Ford Premium Coolant (Green) or equivalent (e.g., Motorcraft® Yellow or Orange coolant, depending on fill)
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual for exact type and fill level).
Known Issues
Common Fusion Issues:
Transmission shifting issues (particularly with automatic), HVAC blower motor failures, potential for AC compressor leaks, some reports of power steering pump noise, suspension component wear (control arms, sway bar links).
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, established 1903, a long history of producing reliable and popular vehicles across various segments.
Model Evolution
Fusion Introduction Year:
2006
Fusion Generation 2009:
First Generation (2006-2012), with a significant refresh for the 2010 model year.
Production
Manufacturing Location:
Hermosillo, Mexico (Fusion Assembly Plant)
🏆 Awards & Recognition
Recognitions
IIHS Awards:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick for 2009.
Model Reviews:
Generally praised for its ride quality, handling, and refined interior for its class and price point in automotive reviews of the time.
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