Ford Fusion Complete Workshop Service Repair Manual 2014
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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2014 👋 Introduction Market Position Vehicle Segment: Mid-size sedan, a highly competitive segment. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Hyundai Sonata. Key Features Attractiveness: Known for its upscale styling, comfortable interior, and advanced technology features for its class. Value Proposition Owner Benefit: Enables DIY repairs, saving significant money on maintenance and repairs. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes Page Count Estimated Page Count: Comprehensive (exact count not specified, but implies full coverage) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage of all engine variants, including: 1.6L EcoBoost I4, 2.0L EcoBoost I4, 2.5L I4, 2.0L Hybrid, 2.0L Energi Plug-in Hybrid. Engine Performance: Details on tuning, performance modifications, and diagnostics. Fuel System: In-depth coverage of fuel injection, fuel pumps, fuel filters, and evaporative emission control systems. Cooling System: Radiator, water pump, thermostat, hoses, and fan system maintenance and repair. Lubrication System: Oil pump, oil filter, oil pan, and lubrication passages. Ignition System: Spark plugs, ignition coils, and related wiring. Exhaust System: Manifold, catalytic converter, mufflers, and sensors. Transmission Automatic: Full coverage of 6F35 (6-speed automatic) and DPS6 (PowerShift 6-speed dual-clutch) transmissions, including diagnostics, overhaul, and fluid service. Transmission Hybrid: Specific repair procedures for the hybrid transaxle and power split devices. Driveline: Axles, CV joints, differentials, and driveshafts. Suspension System: Front and rear suspension components, alignment, struts, shocks, control arms, and bushings. Steering System: Power steering pump, rack and pinion, steering column, and tie rods. Electric Power Assist Steering (EPAS) system details. Brake System: Front and rear disc brakes, ABS, traction control, electronic stability control (ESC), brake fluid, and parking brake. Electrical System: Battery, charging system, starter, lighting, fuses, relays, and wiring diagrams. Body Control Modules: BCM, PCM, TCM, and other control module diagnostics and programming. Climate Control System: HVAC system, A/C compressor, refrigerant, heater core, climate control modules, and actuators. Infotainment System: SYNC system, MyFord Touch, audio components, navigation, and Bluetooth connectivity. Safety Systems: Airbag system, seat belts, SRS module, and associated sensors. Body And Interior: Door mechanisms, interior trim, seats, and body panels. Exterior Features: Bumpers, fenders, hood, trunk, glass, and mirrors. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues, including use of OBD-II scanners and diagnostic tools. Engine Repair: Engine overhaul, head gasket replacement, piston and ring replacement, valve adjustments, timing chain/belt replacement. Transmission Repair: Transmission fluid and filter changes, clutch replacement (for DPS6), seal replacements, complete transmission rebuilds. Brake Service: Brake pad and rotor replacement, caliper service, brake line bleeding, ABS system diagnostics and repair. Suspension And Steering Repair: Strut and shock replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, wheel bearing replacement. Electrical Component Replacement: Alternator, starter, battery, sensors, actuators, control modules, and lighting replacement. Climate Control Repair: A/C system recharge, compressor replacement, heater core replacement, blower motor replacement. Body Repair: Door panel removal, bumper replacement, panel alignment, glass replacement. Hybrid System Service: Specific procedures for high-voltage battery maintenance, electric motor service, and hybrid system diagnostics. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures. 📊 Manual Specifications File Format File Format Type: PDF Searchability: Likely text-searchable PDF, enabling quick access to specific information. Print Quality Print Ability: Printable. Users can print individual pages, chapters, or the entire manual. Binding Type Binding Type: Not applicable (downloadable format) Paper Type Paper Type: Not applicable (digital format) Software Requirements Required Software: Adobe Reader (free and widely available). Delivery Method Delivery: Instant email delivery upon payment confirmation. ⚙️ Engine Specifications Primary Engine Engine Options: 1.6L EcoBoost I4, 2.0L EcoBoost I4, 2.5L I4, 2.0L Hybrid, 2.0L Energi Plug-in Hybrid. Performance Hp Torque Range: Varies by engine: 1.6L EcoBoost (~178 hp), 2.5L I4 (~175 hp), 2.0L EcoBoost (~237 hp), Hybrid (~188 net hp combined), Energi (~188 net hp combined). Fuel System Injection Type: Port Fuel Injection (PFI) and/or Direct Injection (DI) depending on engine. Maintenance Item Recommended Oil Type: Consult manual for specific engine. Likely SAE 5W-20 or 5W-30 Synthetic Blend or Full Synthetic. Oil Capacity: Varies by engine. Typically 4.5-6.0 quarts. 🔧 Transmission Standard Standard Transmission Type: 6-speed automatic (6F35) or 6-speed PowerShift Dual-Clutch Automatic (DPS6) depending on engine/model. Optional Optional Transmission Type: eCVT (Electronic Continuously Variable Transmission) for Hybrid and Energi models. Features Transmission Fluid Type: Mercon LV for 6F35, specific fluid for DPS6, and hybrid transaxle fluid. Manual will specify exact Mercon classification. 📐 Dimensions Exterior Wheelbase: Approximately 107.8 inches (2738 mm) Length: Approximately 191.8 inches (4872 mm) Weights Curb Weight Range: Approximately 3,300 - 3,800 lbs...
Step-by-step diagnostic procedures for common and complex issues, including use of OBD-II scanners and diagnostic tools.
Engine Repair:
Engine overhaul, head gasket replacement, piston and ring replacement, valve adjustments, timing chain/belt replacement.
Transmission Repair:
Transmission fluid and filter changes, clutch replacement (for DPS6), seal replacements, complete transmission rebuilds.
Brake Service:
Brake pad and rotor replacement, caliper service, brake line bleeding, ABS system diagnostics and repair.
Suspension And Steering Repair:
Strut and shock replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, wheel bearing replacement.
Electrical Component Replacement:
Alternator, starter, battery, sensors, actuators, control modules, and lighting replacement.
Climate Control Repair:
A/C system recharge, compressor replacement, heater core replacement, blower motor replacement.
Body Repair:
Door panel removal, bumper replacement, panel alignment, glass replacement.
Hybrid System Service:
Specific procedures for high-voltage battery maintenance, electric motor service, and hybrid system diagnostics.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Format Type:
PDF
Searchability:
Likely text-searchable PDF, enabling quick access to specific information.
Print Quality
Print Ability:
Printable. Users can print individual pages, chapters, or the entire manual.
Varies by engine: 1.6L EcoBoost (~178 hp), 2.5L I4 (~175 hp), 2.0L EcoBoost (~237 hp), Hybrid (~188 net hp combined), Energi (~188 net hp combined).
Fuel System
Injection Type:
Port Fuel Injection (PFI) and/or Direct Injection (DI) depending on engine.
Maintenance Item
Recommended Oil Type:
Consult manual for specific engine. Likely SAE 5W-20 or 5W-30 Synthetic Blend or Full Synthetic.
Oil Capacity:
Varies by engine. Typically 4.5-6.0 quarts.
🔧 Transmission
Standard
Standard Transmission Type:
6-speed automatic (6F35) or 6-speed PowerShift Dual-Clutch Automatic (DPS6) depending on engine/model.
Optional
Optional Transmission Type:
eCVT (Electronic Continuously Variable Transmission) for Hybrid and Energi models.
Features
Transmission Fluid Type:
Mercon LV for 6F35, specific fluid for DPS6, and hybrid transaxle fluid. Manual will specify exact Mercon classification.
📐 Dimensions
Exterior
Wheelbase:
Approximately 107.8 inches (2738 mm)
Length:
Approximately 191.8 inches (4872 mm)
Weights
Curb Weight Range:
Approximately 3,300 - 3,800 lbs (1497 - 1724 kg), varies significantly by powertrain.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically 5-star overall safety rating from NHTSA for 2014 models (check specific reports).
Active Features
Active Safety Systems:
ABS, Traction Control, Electronic Stability Control (AdvanceTrac with Roll Stability Control).
Passive Features
Passive Safety Features:
Front, side-curtain, and knee airbags. Safety Canopy System.
💡 Technology Features
Infotainment
Infotainment System:
Available MyFord Touch system with touchscreen interface, voice commands, and Bluetooth connectivity for audio and phone calls. SYNC system is standard on lower trims.
Driver Assistance
Available Driver Assistance:
Available features include rearview camera, blind-spot monitoring, cross-traffic alert, lane-keeping system, and adaptive cruise control.
Connectivity
Connectivity Features:
Bluetooth streaming, USB ports, available navigation system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used. Consult manual for precise intervals.
Tire Rotation Interval:
Every 5,000-7,500 miles or with every oil change.
Engine Air Filter Replacement:
Typically every 15,000-30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Typically every 15,000-30,000 miles or annually.
Fluid Specifications
Coolant Type:
Ford Super Coolant (Orange), meeting specification WSS-M97B44-D. Manual will provide exact type and mix ratio.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Common Problems:
Potential issues include: PowerShift transmission shudder/hesitation, issues with MyFord Touch infotainment system responsiveness, engine coolant leaks (e.g., degas bottle), and some electrical gremlins. Manual will address troubleshooting for these.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, founded in 1903, is one of the world's oldest and largest automakers, known for innovation and mass production.
Model Evolution
Fusion Generation:
The 2014 Ford Fusion is part of the second generation (2013-2020), which marked a significant redesign with a global platform and a wider array of powertrain options, including hybrid and plug-in hybrid variants.
🏆 Awards & Recognition
Recognitions
Top Safety Pick Plus:
Likely earned IIHS Top Safety Pick+ designation for its year, reflecting strong crash test performance and available advanced safety features.
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