🏷️ Basic Information Identification Make: Jungheinrich Model: ETG-Series Specific Models Covered: ETG350, ETG355 Production Start Year: 2010 Vehicle Type: Electric Lift Truck Generation Generation Identifier: Models from 01.2010 onwards Codes Chassis Codes: ETG350, ETG355 Drive Type: Electric 👋 Introduction Market Position Target Audience: Professional service technicians and maintenance personnel responsible for Jungheinrich ETG-Series electric lift trucks. Value Proposition: Provides comprehensive, factory-authorized technical information essential for accurate diagnosis, repair, and maintenance, minimizing downtime and ensuring operational efficiency. Competitive Analysis Differentiation: Original factory manual with detailed illustrations, schematics, and specific troubleshooting codes, offering a higher level of accuracy and completeness compared to generic repair guides. Key Features Content Scope: Covers all critical systems from electrical and hydraulic to mechanical components and mast operations. Diagnostic Tools Integration: References the use of service tools for controller diagnostics and parameter adjustments. 📋 Manual Details Coverage Areas Primary Focus: Workshop and Repair Secondary Focus: Operation and Maintenance Page Count Total Pages: 355 Manual Type Type: Original Illustrated Factory Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System Controller: Full coverage including Logic unit, Inverter, Output unit (RI01, RI02), Display unit, EPS (Electronic Power Steering) unit, CAN communication, AC Motor System Basics, Hydraulic Control Function, Steering Control Function, IPS (Integrated Presence System) Function, BDI, Service indicator, Tire size, Hour meter, Chime control, Battery voltage monitor, Load sensor. Drive Axle: Front Drive Axle: Removal, Installation, Disassembly, Assembly, Lubricants, Oil Change. Rear Axle Steering: Rear Axle Assembly: Removal, Installation, Steering Yoke Assembly, Steering Bearing Replacement, Steering Gear, Steer Hub Assembly. Braking System: Brake Assembly: Description, Disassembly, Reassembly, Inspection, Adjustment, Friction Disc Replacement. Steering System: Steering System: Steering Gear, Steering Wheel Removal/Installation, Steering Control Disassembly/Reassembly, Stepper Motor Replacement, Steer Motor Replacement. Hydraulic System: Hydraulic System: Description, Schematic, Tank, Pump, Control Valve, Lift Cylinders, Tilt Cylinder, Down Safety Valve, Pump Removal/Installation, Disassembly/Reassembly, Control Valve Removal/Installation, Tank Refill Capacities, Suction Strainer/Return Filter, Mast Systems (Duplex, Triplex, Quad), Carriage, Forks. Electrical Components: Electrical Components: Acceleration and Direction Control (Control Handle), Driver Control (Operator and Hydraulic) Pedals, Electrical Connections Chart. Motors: Motors: Drive Motor, Pump Motor, Drove Motor, AC Motors (External Inspection, Disassembly/Reassembly, Troubleshooting). Mast Forks: Mast and Forks: Mast Systems (Duplex, Triplex, Quad), Carriage, Cylinders, Uprights, Chains, Internal Reeving, Forks Inspection/Adjustments. Procedures Included Troubleshooting: Comprehensive troubleshooting for control circuits with specific error codes (e.g., E1, E2, E5, E6, E7, BR, 14, 15, 16, 24, 25, 26, 34, 35, 40, 41, 45, 46, 47, 51, 52, 53, 55, 56, 57, 60, 61, 62, 63, 64, 65, 68, 70, 71, 72, 75, 76, 77, 78, 79, 81, 83, 84, (E), (L), (H1), (H2), (H3), (H4), (H5), (Lo)). Includes hydraulic system and motor troubleshooting. Repair Replacement: Detailed step-by-step procedures for removal and installation of major components: Controllers, Inverter, DSP Card, Logic Unit, Power Supply Card, Output Unit, EPS Unit, Front Drive Axle, Front Wheel, Rear Wheels, Rear Axle Assembly, Steer Yoke Assembly, Steering Gear, Steering Wheel, Stepper Motor, Steer Motor, Drive Motor, Pump Motor, Hydraulic Pump, Control Valve, Mast Cylinders (Lift and Tilt), Carriage, Uprights, Forks. Maintenance: Includes a Lubrication and Maintenance Chart, Recommended Lubricants, Refill Capacities, and an Inspection and Maintenance Schedule. Covers periodic inspections, chain inspection and tension, and hydraulic oil level checks. Adjustments: Brake Assembly Adjustment (Air Gap), Mast Skewing Adjustment (Duplex, Triplex, Quad), Chain Adjustments (Free Lift, Main Lift), Roller Shimming. Disassembly Assembly: Comprehensive disassembly and assembly procedures for all covered systems, including detailed sequences and working tips for hydraulic pump components, mast cylinders, uprights, and steer motor parts. Technical Depth Depth: High. Covers detailed diagnostics, component-level repair, system diagnostics, parameter setting, and advanced troubleshooting, suitable for skilled technicians. Diagnostics: Includes detailed diagnostic procedures for control circuits using error codes, controller inspection, measurement of card voltage, checking contactors, and inverter regeneration checks. Also covers specific EPS controller diagnostics. Diagrams: Features high-quality illustrated diagrams, circuit diagrams, wiring schematics, and location of major components, enabling clear understanding of system layouts and connections. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Print Quality Printability: Printable Image Quality: High Quality Images Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: AC Electric Motor (Drive and Pump) Performance Traction Control: Features advanced traction control functions including speed control, power limiting, controlled roll-back, and regeneration. Fuel System Power Source: Battery (details not specified, but indicated by BDI - Battery Discharge Indicator) 🔧 Transmission Standard Type: AC Electric Drive System Features Control: Inverter-based AC motor control for traction and hydraulic functions. 📐 Dimensions Exterior Dimensions Chart Reference: Included in manual Weights Weight Specifications: N/A (Refer to specific truck data sheets or manual for detailed weight information) 🛡️ Safety Features Ratings Safety Features Integrated: IPS (Integrated Presence System) to prevent unauthorized operation. Safety contacts mentioned in EPS wiring. Active Features...