Gilera GP 800 i.e. Service Repair Manual Download PDF
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🏷️ Basic Information Identification Make: Gilera Model: GP 800 i.e. Codes Engine Code: Not explicitly stated in product info, but typically a V-twin designation for Gilera. Chassis Code: Not explicitly stated in product info, but the GP 800 i.e. is a distinct model. 👋 Introduction Market Position Market Segment: Performance scooter, often categorized as a 'maxi-scooter' or 'sport-scooter'. Target Audience: Riders seeking scooter convenience with motorcycle-like performance, commuters, touring riders. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 650, BMW C 650 GT/Sport, Honda Integra. Key Features Engine Configuration: Large displacement V-twin engine, offering significant power and torque. Scooter Platform: Combines motorcycle-like engine and chassis components with scooter ergonomics and transmission. Performance Focus: Designed for strong acceleration and highway speeds, distinguishing it from smaller scooters. Manual Benefit: Enables DIY maintenance and repair, saving costs and providing in-depth understanding of the vehicle. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes, described as a COMPLETE SERVICE REPAIR MANUAL. Page Count Page Count: Not specified in product information. Will vary based on full factory manual content. Manual Type Manual Type: Service Repair Manual Language Language: English (Assumed, common for this type of manual download) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, diagnostics, maintenance, troubleshooting for the V-twin engine. Fuel System: Fuel injection (i.e.), fuel pump, injectors, pressure regulator, fuel lines, tank. Ignition System: Spark plugs, coils, ECU, timing. Cooling System: Radiator, fan, hoses, thermostat, coolant. Exhaust System: Pipes, catalytic converter (if applicable), mufflers. Transmission System: Gearbox operation, maintenance, repair, clutch. Drivetrain: Belt drive system, tensioner, pulleys. Brakes: Front and rear brake systems, calipers, discs, master cylinders, fluid, ABS (if equipped). Suspension: Front forks, rear shock absorber, linkages, adjustments. Steering: Handlebars, steering head bearings, linkage. Electrical System: Wiring diagrams, battery, charging system, lighting, starting system, ECU, sensors. Bodywork And Frame: Chassis, fairings, body panels, seat, storage. Instrumentation: Dashboard, gauges, warning lights. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain/belt adjustments, brake checks, tire pressure. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly. Diagnostic Procedures: Detailed guides for identifying and rectifying problems using diagnostic tools and techniques. Engine Rebuild: Complete engine disassembly, overhaul, and reassembly. Transmission Overhaul: Detailed steps for gearbox disassembly, inspection, and repair. Electrical Troubleshooting: Utilizing wiring diagrams for component testing and fault diagnosis. Brake System Maintenance: Bleeding, pad replacement, caliper service. Suspension Adjustment And Repair: Fork service, shock absorber replacement. Technical Depth Depth Of Coverage: Complete, from basic maintenance to complex repairs, mirroring factory shop manuals. Diagnostic Capabilities: Advanced diagnostics and troubleshooting, including electrical system analysis. Rebuild Procedures: Comprehensive instructions for full engine and component rebuilds. 📊 Manual Specifications File Format File Format: PDF Searchability: Typically searchable text within PDF format, enabling quick information retrieval. Print Quality Print Quality: High-quality digital reproduction, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital download, no physical binding) Paper Type Paper Type: N/A (Digital download, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 799 cc (Displacement derived from model name 'GP 800') Bore X Stroke: Typically around 88 mm x 66.5 mm for this engine family (requires manual confirmation). Compression Ratio: Typically around 10.5:1 (requires manual confirmation). Performance Horsepower: Approximately 75 HP (at 7,750 rpm) (requires manual confirmation). Torque: Approximately 77 Nm (at 6,000 rpm) (requires manual confirmation). Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Fuel Type: Unleaded gasoline, RON 95 recommended Engine Characteristics Valve Train: SOHC, 4 valves per cylinder (typical for Piaggio V-twins) Cooling Method: Liquid-cooled Lubrication System: Wet sump 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: None Features Drive Type: Belt drive to rear wheel Clutch Type: Wet, multi-plate automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2,200 mm (requires manual confirmation). Width: Approx. 800 mm (requires manual confirmation). Height: Approx. 1,350 mm (requires manual confirmation). Wheelbase: Approx. 1,570 mm (requires manual confirmation). Weights Dry Weight: Approx. 245 kg (requires manual confirmation). Gross Vehicle Weight Rating: Not specified, but typically around 400 kg. Fuel Tank Capacity: Approx. 18.5 Liters (requires manual confirmation). 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/scooter safety is typically assessed differently than cars). Active Features ABS: Optional ABS available on some models (requires manual confirmation). Braking Performance: Dual front discs and single rear disc, designed for strong stopping power. Passive Features Lighting: Halogen headlights, LED taillights/indicators (model dependent). Frame Construction: Steel frame, designed for rigidity and stability. 💡 Technology Features Infotainment Dashboard Display: Digital and analog display with speed, RPM, fuel level, engine temperature, clock, odometer, trip meters. Lighting Technology: Halogen headlights, potential for LED options depending on model year and market. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) enhances braking safety (requires manual confirmation). Connectivity Connectivity Features: None specifically...
None specifically advertised, typically focused on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km or 6 months (requires manual confirmation).
Filter Replacement Interval:
Oil filter: Typically with every oil change. Air filter: Every 12,000 km (requires manual confirmation).
Spark Plug Replacement:
Typically every 12,000 - 24,000 km (requires manual confirmation).
Belt Tensioner Check:
Regular inspection recommended, replacement as per service schedule or if worn.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2 (requires manual confirmation for precise spec).
Engine Oil Capacity:
Approx. 2.4 Liters with filter change (requires manual confirmation).
Coolant Type:
Ethylene glycol-based antifreeze, 50% mixture with distilled water (requires manual confirmation).
Brake Fluid Type:
DOT 4 brake fluid (requires manual confirmation).
Known Issues
Common Wear Items:
Drive belt, tires, brake pads, steering head bearings, battery.
Potential Electrical Issues:
Wiring harness issues, sensor failures can occur with age (typical for complex electrical systems).
Engine Reliability:
Generally robust V-twin, but proper maintenance is crucial for longevity.
📚 Vehicle History
Brand Heritage
Gilera History:
Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, known for performance and racing heritage.
Model Evolution
Gp 800 Development:
Developed by Piaggio Group (parent company of Gilera) as a flagship maxi-scooter, utilizing their robust V-twin engine technology.
Production
Production Years:
Production commenced around 2007-2008, with models sold into the early 2010s (specific model year range not provided).
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Notable Awards:
No specific awards are commonly cited for the Gilera GP 800 i.e. itself, but it was recognized for its performance and engineering in the maxi-scooter segment upon its release.
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