The Gilera Nexus 300ie is a premium maxi-scooter, renowned for its sporty handling, comfortable ergonomics, and the robust engineering characteristic of its parent company's products. Introduced in the late 2000s or early 2010s and produced for several years, this Italian-designed scooter utilizes a 278cc, liquid-cooled, single-cylinder engine with electronic fuel injection, delivering approximately 22.4 HP. It was positioned to compete with established brands like Yamaha, Suzuki, and Honda, offering urban mobility enthusiasts a blend of performance and practicality. The Nexus 300ie features a steel double cradle frame, dual front disc brakes, and a single rear disc brake, with ABS available on some models, all contributing to its reputation for stability and engaging ride quality. This comprehensive Service Manual / Workshop Manual in English provides essential information for the maintenance and repair of the Gilera Nexus 300ie. It covers detailed procedures for mechanical and chassis systems, including engine disassembly and reassembly, fuel system servicing, transmission maintenance, suspension and brake system work, and chassis component handling. The manual also details preventative maintenance schedules, troubleshooting guidance for common issues, and critical torque specifications. While it offers in-depth mechanical coverage, it specifically excludes electrical diagrams, limiting its scope for electrical system diagnostics. This resource is invaluable for owners and professional technicians seeking to maintain, repair, and understand the mechanical aspects of this maxi-scooter. 🏷️ Basic Information Identification Make: Gilera Model: Nexus 300ie Vehicle Type: Maxi-scooter Frame Number Prefix: ZAPM356 👋 Introduction Market Position Segment: Premium Maxi-Scooter Target Audience: Commuters, touring riders, urban mobility enthusiasts seeking performance and comfort. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman, Honda Forza series, BMW C series scooters. Key Features Vehicle Strengths: Sporty handling, powerful engine for its class, comfortable ergonomics, Piaggio Group engineering. Manual Value Proposition Benefit To Owner: Enables owners to perform essential maintenance and repairs, understand vehicle systems, and troubleshoot issues, saving time and money. Benefit To Technician: Provides essential reference for professional workshops, ensuring correct procedures and specifications are followed. Manual Completeness Limitation: Absence of electrical diagrams significantly limits its utility for diagnosing electrical faults or working on the electronic fuel injection (EFI) system's wiring harness and sensors in detail. 📋 Manual Details Coverage Manual Type: Service Manual / Workshop Manual Language: English Format: PDF Download Coverage Areas: Comprehensive mechanical and chassis systems, excludes electrical diagrams Page Count: Estimated 200-300 pages (typical for this class of manual, actual count not specified) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly procedures for the 300cc engine. Fuel System: Injection system components, fuel pump, injectors, throttle body servicing. Cooling System: Radiator, thermostat, water pump, coolant flow and capacity. Exhaust System: Catalytic converter, muffler, and pipe maintenance. Transmission And Drivetrain: CVT (Continuously Variable Transmission) unit, clutch, belt replacement, roller weights. Suspension: Front telescopic forks, rear shock absorber, adjustment procedures. Brakes: Brake calipers, master cylinders, brake lines, fluid replacement, pad and disc servicing. Steering: Handlebar, steering bearings, and related components. Chassis And Frame: Frame inspection, component mounting points, body panel removal and installation. Wheels And Tires: Wheel bearing service, tire fitting and removal, tire pressure specifications. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, inspections. Troubleshooting: Diagnostic procedures for common faults and performance issues. Repair Procedures: Step-by-step instructions for component replacement and repair. Assembly Disassembly: Detailed guides for taking apart and putting back together major vehicle systems. Torque Specifications: Crucial torque values for critical fasteners across all covered systems. Technical Depth Depth: Comprehensive; covers routine maintenance to major component overhauls. Diagnostic Capability: Aids in diagnosing mechanical and fuel system issues, but lacks electrical diagnostics. 📊 Manual Specifications File Characteristics File Format: PDF (Portable Document Format) Print Quality: Digital PDF, quality depends on original scan/creation. Assumed to be good for workshop use. Searchable Text: Likely to be searchable if the PDF was created from a text-based source, or OCR'd. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, EFI Displacement: 278cc Bore X Stroke: 75 mm x 63 mm Compression Ratio: 10.5:1 (Typical for this engine family) Performance Horsepower: Approximately 22.4 HP (16.7 kW) at 7500 RPM Torque: Approximately 23.2 Nm (17.1 lb-ft) at 6000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication Oil Type: SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA compliant) Oil Capacity: Approximately 1.2 liters (1.3 US qt) with filter change 🔧 Transmission Drive Type Transmission Type: Automatic CVT (Continuously Variable Transmission) Final Drive: Automatic transmission with centrifugal clutch and V-belt drive Features Clutch Type: Dry centrifugal automatic clutch Transmission Fluid: N/A (Sealed unit, no fluid change typically required for CVT variator/belt system) 📐 Dimensions Exterior Length: Approx. 2150 mm (84.6 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1400 mm (55.1 in) Wheelbase: Approx. 1525...