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1996 GMC K2500 Service & Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: GMC Model: K2500 Year: 1996 Model Code: GMT400 platform (specifically C/K series) Generation Generation Identifier: Second Generation (GMT400) Generation Years: 1995-2000 👋 Introduction Market Position Vehicle Segment: Heavy-Duty Pickup Truck Target Audience: Commercial users, fleet owners, and individual owners who perform their own maintenance and repairs. Competitive Analysis Competitors: Ford F-250, Dodge Ram 2500 Key Features Manual Advantage: Official licensing and OE material derivation ensures accuracy and completeness. Convenience: Instant online access, platform compatibility, and user-friendly interface. Cost Effectiveness: Significant savings compared to dealership labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, and Maintenance Engine Coverage: Vortec 5.0L V8, Vortec 5.7L V8, 7.4L V8 Drivetrain Coverage: 2WD (RWD) and 4WD (AWD) drivetrains, Transfer Case, Axles Chassis Coverage: Suspension (front and rear), Steering System, Brakes (front disc, rear drum/disc options) Electrical Coverage: Wiring Diagrams, Electrical Components, Lighting, HVAC Controls Body Coverage: Body Panels, Doors, Glass, Interior Trim, Bumpers Page Count Estimated Page Count: Thousands (comprehensive factory-derived data) Manual Type Type: Service and Repair Manual (Software) Language Language: English Format Delivery Format: Online/Digital Access Access Method: Web Browser (PC, Laptop, Smartphone, Tablet) Access Duration: 1 Year (with renewal discounts) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Powertrain Control Module (PCM) Drivetrain: Manual Transmission, Automatic Transmission (4L60E, 4L80E), Transfer Case (NV241), Drive Axles, Propeller Shafts Suspension Steering: Front Independent Suspension (torsion bar), Rear Solid Axle with Leaf Springs, Power Steering System, Steering Gear Brakes: Front Disc Brakes (with ABS option), Rear Drum or Disc Brakes, Parking Brake System Electrical System: Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Power Windows, Power Locks, Mirrors, Wiper/Washer System HVAC: Air Conditioning System, Heater System, Ventilation System, Climate Control Procedures Included Maintenance: Oil Changes, Fluid Checks and Changes, Filter Replacements, Spark Plug Replacement, Belt Inspection and Replacement Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis Repair Overhaul: Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Steering Gear Reconditioning Electrical Repair: Component Testing and Replacement, Wiring Harness Repair, Fuse and Relay Diagnosis Body Repair: Panel Replacement, Door Alignment, Glass Replacement, Interior Trim Installation Technical Depth Depth: Comprehensive Factory-Level Detail Detail Level: Includes torque specifications, tolerances, component removal/installation sequences, and diagnostic flowcharts. 📊 Manual Specifications File Format Digital Format: Web-based application accessible via internet browser Print Quality Online Quality: High-resolution graphics, schematics, and text. Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Option 1: 5.0L (305 cid) Vortec V8 (L30) Engine Option 2: 5.7L (350 cid) Vortec V8 (L31) Engine Option 3: 7.4L (454 cid) Vortec V8 (L29) Performance 5.0L V8 Horsepower: Approx. 220 hp @ 4600 rpm 5.0L V8 Torque: Approx. 290 lb-ft @ 3200 rpm 5.7L V8 Horsepower: Approx. 255 hp @ 4600 rpm 5.7L V8 Torque: Approx. 330 lb-ft @ 2800 rpm 7.4L V8 Horsepower: Approx. 290 hp @ 4000 rpm 7.4L V8 Torque: Approx. 410 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (NV4500) Optional Optional Transmission 1: 4-Speed Automatic (4L60E) - Used with 5.0L and 5.7L engines Optional Transmission 2: 4-Speed Automatic (4L80E) - Used with 5.7L and 7.4L engines (heavy-duty applications) Features Transfer Case: Electronic Shift Transfer Case (NV241C) 📐 Dimensions Exterior Wheelbase Options: 130" (Regular Cab), 155" (Extended Cab) Weights Gvwr: Varies by configuration, typically 7,700 lbs to 8,600 lbs Curb Weight: Varies significantly by engine and configuration, starting around 5,000 lbs 🛡️ Safety Features Ratings NHTSA Ratings: Specific ratings for 1996 are not readily available in a comparable format to modern standards. Generally designed for robust use. Active Features ABS: Available Anti-lock Braking System (ABS) Passive Features Airbags: Driver-side airbag Seatbelts: Front lap and shoulder belts, rear lap belts (depending on cab configuration) 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette tape player, optional CD player. Basic analog controls. Driver Assistance Cruise Control: Available electronic cruise control. Connectivity Phone Integration: N/A (No factory Bluetooth or integrated smartphone connectivity) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations). Transmission Fluid Change: Every 30,000-60,000 miles or as per manual, especially for heavy-duty use. Coolant Change: Every 30,000-50,000 miles or 2-3 years. Fluid Specifications Engine Oil: API Service SG, SH, or SJ rated oil. Viscosity typically 5W-30 or 10W-30 (check manual for specific engine/temperature ranges). Transmission Fluid Automatic: Dexron III (or equivalent) Transmission Fluid Manual: GL-4 or GL-5 gear oil (specific weight to be confirmed in manual) Coolant: Ethylene Glycol based, typically a 50/50 mix with distilled water. Known Issues Common Problems 1: Torsion bar keys sagging (causing front end to droop), worn tie rod ends and ball...
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1996 GMC K2500 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
GMC
Model:
K2500
Year:
1996
Model Code:
GMT400 platform (specifically C/K series)
Generation
Generation Identifier:
Second Generation (GMT400)
Generation Years:
1995-2000
👋 Introduction
Market Position
Vehicle Segment:
Heavy-Duty Pickup Truck
Target Audience:
Commercial users, fleet owners, and individual owners who perform their own maintenance and repairs.
Competitive Analysis
Competitors:
Ford F-250, Dodge Ram 2500
Key Features
Manual Advantage:
Official licensing and OE material derivation ensures accuracy and completeness.
Convenience:
Instant online access, platform compatibility, and user-friendly interface.
Cost Effectiveness:
Significant savings compared to dealership labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, and Maintenance
Engine Coverage:
Vortec 5.0L V8, Vortec 5.7L V8, 7.4L V8
Drivetrain Coverage:
2WD (RWD) and 4WD (AWD) drivetrains, Transfer Case, Axles
Chassis Coverage:
Suspension (front and rear), Steering System, Brakes (front disc, rear drum/disc options)
Electrical Coverage:
Wiring Diagrams, Electrical Components, Lighting, HVAC Controls
Body Coverage:
Body Panels, Doors, Glass, Interior Trim, Bumpers
Page Count
Estimated Page Count:
Thousands (comprehensive factory-derived data)
Manual Type
Type:
Service and Repair Manual (Software)
Language
Language:
English
Format
Delivery Format:
Online/Digital Access
Access Method:
Web Browser (PC, Laptop, Smartphone, Tablet)
Access Duration:
1 Year (with renewal discounts)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Powertrain Control Module (PCM)
Drivetrain:
Manual Transmission, Automatic Transmission (4L60E, 4L80E), Transfer Case (NV241), Drive Axles, Propeller Shafts
Suspension Steering:
Front Independent Suspension (torsion bar), Rear Solid Axle with Leaf Springs, Power Steering System, Steering Gear
Brakes:
Front Disc Brakes (with ABS option), Rear Drum or Disc Brakes, Parking Brake System
Electrical System:
Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Power Windows, Power Locks, Mirrors, Wiper/Washer System
HVAC:
Air Conditioning System, Heater System, Ventilation System, Climate Control
Procedures Included
Maintenance:
Oil Changes, Fluid Checks and Changes, Filter Replacements, Spark Plug Replacement, Belt Inspection and Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis
Repair Overhaul:
Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Steering Gear Reconditioning
Electrical Repair:
Component Testing and Replacement, Wiring Harness Repair, Fuse and Relay Diagnosis
Body Repair:
Panel Replacement, Door Alignment, Glass Replacement, Interior Trim Installation
Technical Depth
Depth:
Comprehensive Factory-Level Detail
Detail Level:
Includes torque specifications, tolerances, component removal/installation sequences, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Digital Format:
Web-based application accessible via internet browser
Print Quality
Online Quality:
High-resolution graphics, schematics, and text.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
5.0L (305 cid) Vortec V8 (L30)
Engine Option 2:
5.7L (350 cid) Vortec V8 (L31)
Engine Option 3:
7.4L (454 cid) Vortec V8 (L29)
Performance
5.0L V8 Horsepower:
Approx. 220 hp @ 4600 rpm
5.0L V8 Torque:
Approx. 290 lb-ft @ 3200 rpm
5.7L V8 Horsepower:
Approx. 255 hp @ 4600 rpm
5.7L V8 Torque:
Approx. 330 lb-ft @ 2800 rpm
7.4L V8 Horsepower:
Approx. 290 hp @ 4000 rpm
7.4L V8 Torque:
Approx. 410 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-port Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (NV4500)
Optional
Optional Transmission 1:
4-Speed Automatic (4L60E) - Used with 5.0L and 5.7L engines
Optional Transmission 2:
4-Speed Automatic (4L80E) - Used with 5.7L and 7.4L engines (heavy-duty applications)
Features
Transfer Case:
Electronic Shift Transfer Case (NV241C)
📐 Dimensions
Exterior
Wheelbase Options:
130" (Regular Cab), 155" (Extended Cab)
Weights
Gvwr:
Varies by configuration, typically 7,700 lbs to 8,600 lbs
Curb Weight:
Varies significantly by engine and configuration, starting around 5,000 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific ratings for 1996 are not readily available in a comparable format to modern standards. Generally designed for robust use.
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver-side airbag
Seatbelts:
Front lap and shoulder belts, rear lap belts (depending on cab configuration)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette tape player, optional CD player. Basic analog controls.
Driver Assistance
Cruise Control:
Available electronic cruise control.
Connectivity
Phone Integration:
N/A (No factory Bluetooth or integrated smartphone connectivity)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).
Transmission Fluid Change:
Every 30,000-60,000 miles or as per manual, especially for heavy-duty use.
Coolant Change:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil:
API Service SG, SH, or SJ rated oil. Viscosity typically 5W-30 or 10W-30 (check manual for specific engine/temperature ranges).
Transmission Fluid Automatic:
Dexron III (or equivalent)
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (specific weight to be confirmed in manual)
Coolant:
Ethylene Glycol based, typically a 50/50 mix with distilled water.
Known Issues
Common Problems 1:
Torsion bar keys sagging (causing front end to droop), worn tie rod ends and ball joints, intake manifold gasket leaks, heater core issues.
Common Problems 2:
Fuel pump failures, exhaust manifold cracking (especially on earlier models), ABS sensor failures, radiator leaks.
📚 Vehicle History
Brand Heritage
Gmc Legacy:
GMC (General Motors Truck Company) has a long history of producing robust and capable trucks for commercial and personal use.
Model Evolution
K2500 Positioning:
The K2500 is a 'three-quarter-ton' pickup, positioned above the light-duty K1500 and below the heavy-duty K3500, offering a balance of capability and payload.
Production
Production Era:
The GMT400 platform trucks, including the K2500, were produced from 1988 through 2000, with a significant update in 1995.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 1996 model year are not highlighted, the GMT400 platform was generally well-regarded for its durability and capability in its era.
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