🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Model Year Range: 1959-1969 Codes Product Name: Harley Davidson Electra Glide 1959-1969 Service Repair Manual 👋 Introduction Market Position Target Audience: Harley-Davidson owners, mechanics, restorers, and enthusiasts undertaking maintenance, repair, and restoration of 1959-1969 Electra Glide models. Competitive Analysis Value Proposition: Provides essential technical data and procedures to maintain and repair iconic American motorcycles, critical for preserving their value and functionality. Key Features Coverage Scope: Comprehensive coverage for a significant decade in Electra Glide's evolution, including early Panhead and Shovelhead engine variants. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Digital (assumed, typical for this type of product description) Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive service manuals of this era). 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, tuning, carburetor service, ignition system diagnostics, lubrication system, cooling system (if applicable to specific models within the range). Transmission Service: Gearbox disassembly and assembly, clutch adjustment and repair, shifting mechanism, transmission fluid specifications and replacement. Chassis And Frame: Frame inspection and repair, suspension component service (forks, shocks), steering head bearing maintenance, wheel and tire service, brake system overhaul (drum brakes typical for this era), electrical system wiring diagrams and troubleshooting. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment, brake adjustments, lubrication points, general inspection procedures. Troubleshooting: Diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical noises. Repair And Rebuild: Detailed step-by-step instructions for component disassembly, repair, and reassembly, including engine rebuilds and transmission overhauls. Technical Depth Diagnostic Capabilities: In-depth diagnostic routines, specifications for component tolerances, timing settings, carburetor jetting, and ignition timing. Rebuild Procedures: Comprehensive procedures for complete engine and transmission rebuilds, including piston ring installation, valve seating, bearing replacement, and gear synchronization. 📊 Manual Specifications File Format Digital Format: PDF (most common for digital reproduction). Print Quality Digital Resolution: High-resolution scans ensuring legibility of text and diagrams. Binding Type Physical Binding: N/A (assuming digital, but original would be perfect-bound or spiral-bound). Paper Type Physical Paper: N/A (assuming digital, but original would be high-quality paper stock). ⚙️ Engine Specifications Primary Engine Engine Type Early: Panhead OHV V-Twin (e.g., 74ci/1200cc, 80ci/1300cc). Engine Type Late: Shovelhead OHV V-Twin (introduced in 1966, 74ci/1200cc, 80ci/1300cc). Performance Horsepower Range: Estimated 50-60 HP depending on engine variant and tuning. Torque Range: Significant low-end torque typical of Harley V-twins. Fuel System Carburetor Models: Linkert, Keihin (post-1965) carburetors; manual will detail specific models and tuning. 🔧 Transmission Standard Transmission Type: 4-speed constant mesh manual transmission. Optional Transmission Options: No automatic options during this period; all were manual. Features Clutch Type: Wet multi-plate clutch. 📐 Dimensions Exterior Wheelbase Approx: Approx. 61-63 inches (1550-1600 mm) depending on specific model year. Weights Dry Weight Approx: Approx. 650-700 lbs (295-318 kg) depending on configuration. 🛡️ Safety Features Ratings Safety Standards Era: Motorcycle safety standards of the era; manual will cover brake adjustments and tire maintenance for optimal safety. Active Features Braking System: Drum brakes front and rear, typically 7-inch or 8-inch diameter. Manual details adjustments and linings. Passive Features Lighting System: Headlight, taillight, turn signals (often optional or added later), brake lights. Manual covers bulb types and wiring. 💡 Technology Features Infotainment Audio Systems: Primarily rider-focused; aftermarket radio/speaker systems were common additions. Manual may cover basic electrical connections. Driver Assistance Electronic Aids: No electronic rider aids (ABS, traction control, etc.) prevalent in this era. Focus on mechanical reliability. Connectivity Integrated Systems: No integrated electronic systems or connectivity features beyond basic lighting and ignition. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000-2,000 miles (1,600-3,200 km), depending on oil type and riding conditions. Spark Plug Replacement: Every 2,000-4,000 miles (3,200-6,400 km). Chain Lubrication Adjustment: Every 500 miles (800 km) or as needed. Fluid Specifications Engine Oil Type Early: Viscosity: SAE 50 or 60 (common for Panheads); specific Harley-Davidson recommendation available in manual. Engine Oil Type Late: Viscosity: SAE 20W-50 or 10W-40 (for Shovelheads), often with additive for flat tappets. Transmission Oil Type: GL-90 gear oil or specific Harley-Davidson recommendation. Primary Chain Case Oil: Harley-Davidson Primary Chain Case Lubricant or equivalent. Brake Fluid Type: DOT 3 or DOT 4 brake fluid (if hydraulic brakes were introduced on later models within this range, though drum brakes were more common). Known Issues Panhead Common Issues: Oil leaks, valve guide wear, ignition timing issues, carburetor tuning difficulties. Shovelhead Common Issues: Oil leaks (especially from pushrod tubes), lifter noise, starter engagement issues, carburetor adjustment sensitivity. Electrical Issues: Wiring harness degradation, charging system (generator/alternator) issues, regulator problems. 📚 Vehicle History Brand Heritage Harley Davidson Legacy: Harley-Davidson, founded in 1903, is synonymous with American motorcycle culture, known for its V-twin engines and touring capabilities. Model Evolution Electra Glide Introduction: The Electra Glide debuted in 1965, building upon the Duo-Glide and ultimately...