Harley Davidson Touring models Service Manual Repair 2007 FLHR FLHT
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring (FLHR, FLHRC, FLHRS, FLHT, FLHTC, FLHTCU, FLHX, FLTR) Year: 2007 Generation Touring Platform: Common Touring platform for 2007 models Codes Model Codes Covered: FLHR, FLHRC, FLHRS, FLHT, FLHTC, FLHTCU, FLHX, FLTR 👋 Introduction Market Position Target Audience: Harley-Davidson owners, independent motorcycle mechanics, enthusiasts seeking in-depth repair knowledge Competitive Analysis Value Proposition: Provides professional-grade repair information, covering a wide range of touring models for a specific year, including detailed electrical diagnostics. Key Features Comprehensiveness: 1248 pages covering complete tear-down, rebuild, maintenance, and troubleshooting. Accessibility: Instant PDF download, searchable and printable, no usage restrictions. 📋 Manual Details Coverage Areas Primary Coverage: Repair and service for 2007 Harley-Davidson Touring models Secondary Coverage: Electrical diagnostics Page Count Total Pages: 1248 Manual Type Type: Service Manual / Repair Manual Language Language: English Format Delivery Method: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain (primary drive, final drive) Chassis: Frame, suspension (front forks, rear shocks/struts), wheels, tires, brakes Electrical: Ignition, starting system, charging system, lighting, instruments, battery, wiring diagrams, diagnostic procedures Fuel System: Fuel injection (EFI) or carburetion (depending on specific model variant), fuel pump, fuel tank, lines Bodywork And Trim: Fairings, saddlebags, fenders, seats, handlebars, controls Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Problem diagnosis, common issues, fault codes Repair And Rebuild: Complete tear-down and rebuild procedures for major components Technical Data: Torque specifications, valve clearance adjustments, fluid capacities, component specifications Electrical Diagnostics: Wiring diagrams, component testing, diagnostic routines Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Visuals: Includes pictures and part diagrams 📊 Manual Specifications File Format Format: PDF Print Quality Print Permissions: No restrictions on printing Binding Type Binding Type: Digital (N/A for PDF) Paper Type Storage Options: Saving/burning to disc allowed Usability Navigation: Clickable chapters and searchable text ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 96 (or variants) Engine Configuration: Air-cooled V-twin Performance Typical Displacement: 96 cubic inches (1573cc) Typical Horsepower: Varies by model, generally in the 70-80 HP range Typical Torque: Varies by model, generally around 90-100 lb-ft Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) common on most 2007 Touring models. Fuel Type: Unleaded gasoline, typically 91 octane or higher Lubrication Oil Type Recommendation: Refer to manual for specific viscosity and API service classification (e.g., SAE 20W-50 motorcycle oil) Cooling Cooling System: Air-cooled 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Optional Optional Transmission: N/A (standard on this platform) Features Drive System: Belt drive (primary) and Belt drive (final) Fluid Type Transmission Oil: Refer to manual for specific Harley-Davidson transmission fluid or equivalent 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., FLHR typically around 63.5 inches) Seat Height Laden: Varies by model (e.g., FLHR typically around 26.5 inches) Weights Dry Weight: Varies by model (e.g., FLHR typically around 700-750 lbs) Gross Vehicle Weight Rating: Refer to owner's manual or VIN plate for specific models 🛡️ Safety Features Ratings Safety Features: Standard safety features for motorcycles of this era (e.g., dual disc front brakes, single disc rear brakes, lighting) Active Features Braking System: Hydraulic disc brakes (front and rear), potentially ABS on some models (check specific model) Passive Features Lighting: Halogen headlamp, LED or incandescent taillights and turn signals 💡 Technology Features Infotainment Audio System: Optional CB radio, intercom, and premium audio systems available on certain models (e.g., FLHTCU). Driver Assistance Cruise Control: Standard on most 2007 Touring models, enhancing long-distance comfort. Connectivity Diagnostics: The manual's electrical diagnostics section is crucial for understanding the bike's electronic systems and troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles or annually, but refer to the manual for exact intervals and conditions. Primary Chain Tensioner: Inspection recommended at regular intervals, replacement advised as per manual. Fluid Specifications Engine Oil Capacity: Approximately 4.0 US quarts (3.8 L) for Twin Cam 96 engines, confirm in manual. Transmission Oil Capacity: Approximately 1.0 US quart (0.95 L), confirm in manual. Primary Chain Case Oil Capacity: Approximately 1.0 US quart (0.95 L), confirm in manual. Known Issues Primary Chain Tensioner Wear: A common area of concern on earlier Twin Cam engines, requiring inspection and potential upgrade/replacement. Cam Chain Tensioner Wear: Hydraulic tensioners can wear, potentially leading to noise and eventual failure. The manual will detail inspection and replacement. Starter Clutch: Can sometimes fail, leading to starter disengagement issues. 📚 Vehicle History Brand Heritage Manufacturer: Harley-Davidson Motor Company, established 1903 Model Evolution Touring Lineage: The 2007 touring models represent a significant evolution with the introduction of the Twin Cam 96 engine and Cruise Drive transmission, building on decades of touring motorcycle development. Production Production Era: 2007 model year 🏆 Awards & Recognition Recognitions Brand Recognition: Harley-Davidson is a globally recognized brand synonymous with cruiser and touring motorcycles. Ratings Customer Satisfaction: Generally high...
Provides professional-grade repair information, covering a wide range of touring models for a specific year, including detailed electrical diagnostics.
Key Features
Comprehensiveness:
1248 pages covering complete tear-down, rebuild, maintenance, and troubleshooting.
Accessibility:
Instant PDF download, searchable and printable, no usage restrictions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and service for 2007 Harley-Davidson Touring models
Secondary Coverage:
Electrical diagnostics
Page Count
Total Pages:
1248
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Delivery Method:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain (primary drive, final drive)
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Visuals:
Includes pictures and part diagrams
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Print Permissions:
No restrictions on printing
Binding Type
Binding Type:
Digital (N/A for PDF)
Paper Type
Storage Options:
Saving/burning to disc allowed
Usability
Navigation:
Clickable chapters and searchable text
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 96 (or variants)
Engine Configuration:
Air-cooled V-twin
Performance
Typical Displacement:
96 cubic inches (1573cc)
Typical Horsepower:
Varies by model, generally in the 70-80 HP range
Typical Torque:
Varies by model, generally around 90-100 lb-ft
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) common on most 2007 Touring models.
Fuel Type:
Unleaded gasoline, typically 91 octane or higher
Lubrication
Oil Type Recommendation:
Refer to manual for specific viscosity and API service classification (e.g., SAE 20W-50 motorcycle oil)
Cooling
Cooling System:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Optional
Optional Transmission:
N/A (standard on this platform)
Features
Drive System:
Belt drive (primary) and Belt drive (final)
Fluid Type
Transmission Oil:
Refer to manual for specific Harley-Davidson transmission fluid or equivalent
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., FLHR typically around 63.5 inches)
Seat Height Laden:
Varies by model (e.g., FLHR typically around 26.5 inches)
Weights
Dry Weight:
Varies by model (e.g., FLHR typically around 700-750 lbs)
Gross Vehicle Weight Rating:
Refer to owner's manual or VIN plate for specific models
🛡️ Safety Features
Ratings
Safety Features:
Standard safety features for motorcycles of this era (e.g., dual disc front brakes, single disc rear brakes, lighting)
Active Features
Braking System:
Hydraulic disc brakes (front and rear), potentially ABS on some models (check specific model)
Passive Features
Lighting:
Halogen headlamp, LED or incandescent taillights and turn signals
💡 Technology Features
Infotainment
Audio System:
Optional CB radio, intercom, and premium audio systems available on certain models (e.g., FLHTCU).
Driver Assistance
Cruise Control:
Standard on most 2007 Touring models, enhancing long-distance comfort.
Connectivity
Diagnostics:
The manual's electrical diagnostics section is crucial for understanding the bike's electronic systems and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or annually, but refer to the manual for exact intervals and conditions.
Primary Chain Tensioner:
Inspection recommended at regular intervals, replacement advised as per manual.
Fluid Specifications
Engine Oil Capacity:
Approximately 4.0 US quarts (3.8 L) for Twin Cam 96 engines, confirm in manual.
Transmission Oil Capacity:
Approximately 1.0 US quart (0.95 L), confirm in manual.
Primary Chain Case Oil Capacity:
Approximately 1.0 US quart (0.95 L), confirm in manual.
Known Issues
Primary Chain Tensioner Wear:
A common area of concern on earlier Twin Cam engines, requiring inspection and potential upgrade/replacement.
Cam Chain Tensioner Wear:
Hydraulic tensioners can wear, potentially leading to noise and eventual failure. The manual will detail inspection and replacement.
Starter Clutch:
Can sometimes fail, leading to starter disengagement issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, established 1903
Model Evolution
Touring Lineage:
The 2007 touring models represent a significant evolution with the introduction of the Twin Cam 96 engine and Cruise Drive transmission, building on decades of touring motorcycle development.
Production
Production Era:
2007 model year
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson is a globally recognized brand synonymous with cruiser and touring motorcycles.
Ratings
Customer Satisfaction:
Generally high for the touring segment, though subject to individual owner experiences and maintenance.
Certifications
Manual Standard:
Adheres to industry standards for technical repair documentation.
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