Harley Davidson FLHRS Road King Custom 2006 Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRS Road King Custom Year: 2006 Codes Model Code: FLHRS 👋 Introduction Market Position Target Audience: Owners of 2006 Harley-Davidson FLHRS Road King Custom seeking to perform maintenance, repairs, or diagnostics. Vehicle Type: Cruiser Motorcycle Competitive Analysis Value Proposition: Provides official factory-level repair information, saving owners significant costs compared to dealership service, and offers a complete solution for vehicle upkeep. Key Features Key Features: Hundreds of pages, detailed step-by-step instructions, numerous photos and illustrations, troubleshooting guides, electrical system diagnostics, printable format. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service and Repair Page Count Estimated Page Count: Hundreds (precise number not specified, but indicated as extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine (general), Fuel System, Cooling System, Engine Lubrication System, Engine Removal/Installation Drivetrain Systems: Clutch, Drive, Transmission, Wheels/Tires, Final Drive Chassis Systems: Chassis, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagram General Information: Covers vehicle identification, safety precautions, general maintenance guidelines. Chassis Components: Frame construction, suspension fork and shock absorber service, wheel bearing and steering head bearing maintenance. Drive System: Drive belt inspection, tension adjustment, and replacement procedures. Fuel System Components: Fuel pump, fuel filter, fuel lines, fuel tank, and carburetor/injector cleaning and service. Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Component Inspections Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of all major components. Diagnostic Procedures: Troubleshooting for mechanical and electrical issues. Electrical Troubleshooting: Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use. Engine Rebuild: Detailed procedures for engine disassembly, inspection, component replacement, and reassembly, including torque specifications. Suspension Service: Fork seal replacement, rear shock absorber adjustment and replacement, and related component servicing. Steering Maintenance: Steering head bearing adjustment, lubrication, and replacement. Technical Depth Depth: Comprehensive, from basic maintenance to advanced repair and diagnostics, suitable for both DIY enthusiasts and professional mechanics. Illustrations: Hundreds of photos and illustrations guide the user through each procedure. Instructions Format: Numbered instructions, detailed substeps, notes, cautions, and warnings. Troubleshooting Guide: Dedicated troubleshooting sections to diagnose common and uncommon problems across all major systems. 📊 Manual Specifications File Format File Type: PDF Compatibility: Works under all PC-based Windows operating systems and Mac. Print Quality Printability: Printable without restriction, allowing for selective or complete printing. Binding Type Binding Type: Digital (Downloadable, Burnable to CD-ROM) Paper Type Paper Type: N/A (Digital Format) Software Requirements Reader: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Air-Cooled (likely Twin Cam 88 or 96 based on year, though specific engine variant not explicitly stated in product info) Performance Displacement: Typically 1450cc (88 cubic inch) or 1584cc (96 cubic inch) for this era of Road King models. Manual coverage would detail specific displacement for the FLHRS. Torque: Specifications will be provided in the manual based on engine displacement (e.g., torque figures for Twin Cam 88 or 96 engines). Fuel System Fuel Delivery: EFI (Electronic Fuel Injection) is standard for 2006 models, covering fuel pump, injectors, and throttle body. Carburetor Vs Efi: While early models might have had carburetors, 2006 models of the Road King are typically fuel-injected (EFI). The manual will cover the specific system fitted. Engine Type Cooling Method: Air-Cooled (primary cooling), with details on any oil cooling systems if applicable to the specific engine variant. 🔧 Transmission Standard Transmission Type: 5-speed Cruise Drive Manual Transmission Optional Optional Transmission: N/A for factory specification Features Transmission Features: Clutch operation, gear selection, transmission fluid specifications and service. 📐 Dimensions Exterior Wheelbase: Approximately 64.5 inches (1638 mm) - common for Road King models. Length: Approximately 93.1 inches (2365 mm) - typical for Road King models. Seat Height: Around 26.1 inches (663 mm) - unladen, typical for Road King models. Weights Dry Weight: Around 728 lbs (330 kg) - typical for Road King Custom variants. Gross Vehicle Weight Rating: Manual will detail GVWR and payload capacity. 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear. Manual covers brake system inspection, fluid replacement, caliper service, and bleeding procedures. 💡 Technology Features Infotainment Audio System: Many Road King Custom models were equipped with optional or standard audio systems, including radio and speakers. Manual covers electrical system relevant to these components. Driver Assistance Lighting: Headlight, tail light, turn signals, and auxiliary lighting systems, all detailed in the electrical section and wiring diagrams. Connectivity Diagnostics Interface: The manual provides the technical knowledge to work with diagnostic port (if applicable) for error code retrieval and system analysis. 🔧 Maintenance Service Intervals First Service: Typically 1,000 miles (1,600 km) for initial break-in service, including oil change and inspection. Manual will detail all intervals. Tire Pressure: Manual will specify recommended tire pressures for front and rear tires. Fluid Specifications Engine...
Owners of 2006 Harley-Davidson FLHRS Road King Custom seeking to perform maintenance, repairs, or diagnostics.
Vehicle Type:
Cruiser Motorcycle
Competitive Analysis
Value Proposition:
Provides official factory-level repair information, saving owners significant costs compared to dealership service, and offers a complete solution for vehicle upkeep.
Key Features
Key Features:
Hundreds of pages, detailed step-by-step instructions, numerous photos and illustrations, troubleshooting guides, electrical system diagnostics, printable format.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service and Repair
Page Count
Estimated Page Count:
Hundreds (precise number not specified, but indicated as extensive)
Step-by-step instructions for complete disassembly and reassembly of all major components.
Diagnostic Procedures:
Troubleshooting for mechanical and electrical issues.
Electrical Troubleshooting:
Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, component replacement, and reassembly, including torque specifications.
Suspension Service:
Fork seal replacement, rear shock absorber adjustment and replacement, and related component servicing.
Steering Maintenance:
Steering head bearing adjustment, lubrication, and replacement.
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced repair and diagnostics, suitable for both DIY enthusiasts and professional mechanics.
Illustrations:
Hundreds of photos and illustrations guide the user through each procedure.
Instructions Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings.
Troubleshooting Guide:
Dedicated troubleshooting sections to diagnose common and uncommon problems across all major systems.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Works under all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction, allowing for selective or complete printing.
Binding Type
Binding Type:
Digital (Downloadable, Burnable to CD-ROM)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Air-Cooled (likely Twin Cam 88 or 96 based on year, though specific engine variant not explicitly stated in product info)
Performance
Displacement:
Typically 1450cc (88 cubic inch) or 1584cc (96 cubic inch) for this era of Road King models. Manual coverage would detail specific displacement for the FLHRS.
Torque:
Specifications will be provided in the manual based on engine displacement (e.g., torque figures for Twin Cam 88 or 96 engines).
Fuel System
Fuel Delivery:
EFI (Electronic Fuel Injection) is standard for 2006 models, covering fuel pump, injectors, and throttle body.
Carburetor Vs Efi:
While early models might have had carburetors, 2006 models of the Road King are typically fuel-injected (EFI). The manual will cover the specific system fitted.
Engine Type
Cooling Method:
Air-Cooled (primary cooling), with details on any oil cooling systems if applicable to the specific engine variant.
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive Manual Transmission
Optional
Optional Transmission:
N/A for factory specification
Features
Transmission Features:
Clutch operation, gear selection, transmission fluid specifications and service.
📐 Dimensions
Exterior
Wheelbase:
Approximately 64.5 inches (1638 mm) - common for Road King models.
Length:
Approximately 93.1 inches (2365 mm) - typical for Road King models.
Seat Height:
Around 26.1 inches (663 mm) - unladen, typical for Road King models.
Weights
Dry Weight:
Around 728 lbs (330 kg) - typical for Road King Custom variants.
Gross Vehicle Weight Rating:
Manual will detail GVWR and payload capacity.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual covers brake system inspection, fluid replacement, caliper service, and bleeding procedures.
💡 Technology Features
Infotainment
Audio System:
Many Road King Custom models were equipped with optional or standard audio systems, including radio and speakers. Manual covers electrical system relevant to these components.
Driver Assistance
Lighting:
Headlight, tail light, turn signals, and auxiliary lighting systems, all detailed in the electrical section and wiring diagrams.
Connectivity
Diagnostics Interface:
The manual provides the technical knowledge to work with diagnostic port (if applicable) for error code retrieval and system analysis.
🔧 Maintenance
Service Intervals
First Service:
Typically 1,000 miles (1,600 km) for initial break-in service, including oil change and inspection. Manual will detail all intervals.
Tire Pressure:
Manual will specify recommended tire pressures for front and rear tires.
Fluid Specifications
Engine Oil:
Manual will specify Harley-Davidson recommended engine oil viscosity (e.g., 20W50) and specific Harley-Davidson oil part numbers.
Primary Chain Case Oil:
Manual will specify appropriate primary chaincase lubricant type and capacity.
Transmission Oil:
Manual will specify Harley-Davidson transmission lubricant specifications and capacity.
Brake Fluid:
Manual will specify DOT 4 brake fluid for hydraulic systems.
Fork Oil:
Manual will specify fork oil type and quantity.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, primary chain tensioner (especially on earlier models), and potential battery maintenance are common considerations.
Electrical Gremlins:
Manual's detailed wiring diagrams and diagnostic procedures are crucial for addressing potential electrical issues common in older motorcycles.
Maintenance Schedule
Comprehensive Schedule:
Manual details specific service intervals for engine oil changes, filter replacements, spark plugs, drive belt inspection, brake system checks, and more.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, established in 1903, is synonymous with American V-twin motorcycles, cruisers, and touring bikes, known for their customization and rider community.
Model Evolution
Road King Heritage:
The Road King line, introduced in 1994, offers a classic cruiser aesthetic with touring capabilities, evolving through various engine and styling updates.
Production
Production Era:
The FLHRS Road King Custom represents a specific styling variant of the Road King, often featuring custom paint, lowered suspension, and unique detailing.
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