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2008 Harley-Davidson Softail Motorcycles Service Repair Manual ( Free Preview )

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🏷️ Basic Information Identification Make: Harley-Davidson Model Family: Softail Model Year: 2008 Covered Models: FXSTSSE2 Screamin Eagle Springer Softail, FXSTC Softail Custom, FXSTB Night Train, FXST Softail Standard, FXCWC Softail Rocker Custom, FXCW Softail Rocker, FLSTSB Softail Cross Bones, FLSTN Softail Deluxe, FLSTF Shrine, FLSTF Fat Boy, FLSTC Shrine, FLSTC Heritage Softail Classic, FLST Heritage Softail (Brazil Only) Codes Vin Code: Harley-Davidson Softail models typically have VINs that identify specific series and build information. 👋 Introduction Market Position Target Audience: Harley-Davidson Softail owners and independent repair shops seeking comprehensive repair and maintenance guidance. Motorcycle Segment: Cruiser Competitive Analysis Manual Advantage: Provides a consolidated, detailed resource for a wide range of Softail models, offering significant value over fragmented online information. Key Features Visual Aids: Easy-to-read exploded views and diagrams for accurate identification and assembly. Instruction Style: Step-by-step instructions for simplifying all service and repair procedures. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count: 629 Compatibility: All Versions of Windows & Mac Printability: Printable without restriction 📖 Manual Coverage Systems Covered Major Systems: Chassis, Engine, Fuel System, Electric Starter, Cooling System, Transmission, Electrical System, Fuel Injection Engine Components: Engine assembly, lubrication system, oil pump, ignition system, fuel system, fuel injection, throttle body, air cleaner. Chassis Components: Frame, front fork, rear suspension, swingarm, steering, wheels, brakes, controls. Electrical Components: Battery, charging system, ignition system, starting system, lighting, instrumentation, wiring diagrams, ECM, security system. Appendix Content: Likely includes supplementary information, specifications, or charts not covered in main sections. Procedures Included Repair Procedures: Detailed information for every repair procedure, including disassembly, re-assembly, adjustments, and troubleshooting. Maintenance: Comprehensive maintenance guidelines and schedules. Troubleshooting Guides: Systematic troubleshooting procedures for common problems and diagnostic codes. Rebuild Procedures: Detailed instructions for engine, transmission, and other major component rebuilds. Tuning And Adjustment: Procedures for adjusting brakes, clutch, throttle cables, suspension, and engine idle speed. Technical Depth Diagnostic Capabilities: Advanced diagnostics, troubleshooting, and repair procedures for all covered systems. Documentation Types: Illustrations, diagrams, specifications, step-by-step instructions, pictures, procedures. Diagram Clarity: Diagrams are described as easy-to-read, aiding in component identification and placement. 📊 Manual Specifications File Format File Type: PDF Readability: Requires Adobe PDF Reader Unzipping Requirement: Requires Winzip or equivalent for download package Searchability: PDF format generally allows for text searching of keywords and phrases. Print Quality Print Capability: Printable Binding Type Delivery Method: Digital Download Paper Type Digital Format Benefit: Instant access via download link post-payment. ⚙️ Engine Specifications Primary Engine Engine Family: Twin Cam 96 (1584cc) Engine Type: Air-cooled, V-twin Cooling Method: Air-cooled Performance Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Torque: Approx. 92.5 ft-lbs @ 3200 RPM (varies by model and tune) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Ignition System: High-performance ignition module 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Optional Clutch: Hydraulic, multi-plate wet clutch Features Gear Ratios: Specific ratios detailed within the manual for each gear. 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., FXSTC ~66.7 in., FLSTSB ~67.4 in.) Weights Dry Weight: Varies by model (e.g., FXSTC ~670 lbs, FLSTF ~674 lbs) Gross Vehicle Weight Rating Gvwr: Typically around 1160 lbs (varies by model) 🛡️ Safety Features Ratings ABS Availability: Optional on many models, standard on some premium variants (e.g., FXSTSSE2). Active Features Braking System: Hydraulic disc brakes, front and rear, with dual-piston calipers (or quad on some models). Passive Features Frame Construction: Steel, cradle-type frame with a tubular backbone. 💡 Technology Features Infotainment Audio System: Optional premium audio systems with CD/MP3 player and speakers available on select models (e.g., FXSTSSE2). Driver Assistance Cruise Control: Available as standard or optional equipment on many 2008 Softail models. Connectivity Diagnostics Interface: Diagnostic port for connecting to Harley-Davidson's proprietary diagnostic tools (e.g., Digital Technician). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles or annually, whichever comes first (refer to manual for exact specifications). Primary Chain Tensioner Inspection: Recommended at specified mileage intervals (e.g., 10,000 miles). Fluid Specifications Engine Oil Type: Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent V-twin motorcycle oil. Transmission Fluid Type: Harley-Davidson Syn-3 or Formula+ Transmission Lubricant (refer to manual for exact type and capacity). Primary Chain Case Oil: Harley-Davidson Formula+ Transmission Lubricant or equivalent. Brake Fluid Type: DOT 4 Engine Oil Capacity: Approximately 4.0 quarts (3.8 liters) with filter change (refer to manual for exact capacity). Known Issues Primary Chain Tensioner Wear: Early models (pre-2007) had a hydraulic tensioner prone to wear. 2007+ models (like 2008) feature a more robust shoe-style tensioner, but inspection is still crucial. Cam Chain Tensioner Wear: Hydraulic cam chain tensioners in earlier Twin Cam engines can wear over time, potentially leading to noise and damage. Upgraded kits are available. Exhaust Flange Leaks: Some owners report exhaust flange leaks due to gasket wear or improper torque. 📚 Vehicle History...
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2008 Harley-Davidson Softail Motorcycles Service Repair Manual ( Free Preview )
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model Family:
Softail
Model Year:
2008
Covered Models:
FXSTSSE2 Screamin Eagle Springer Softail, FXSTC Softail Custom, FXSTB Night Train, FXST Softail Standard, FXCWC Softail Rocker Custom, FXCW Softail Rocker, FLSTSB Softail Cross Bones, FLSTN Softail Deluxe, FLSTF Shrine, FLSTF Fat Boy, FLSTC Shrine, FLSTC Heritage Softail Classic, FLST Heritage Softail (Brazil Only)
Codes
Vin Code:
Harley-Davidson Softail models typically have VINs that identify specific series and build information.
👋 Introduction
Market Position
Target Audience:
Harley-Davidson Softail owners and independent repair shops seeking comprehensive repair and maintenance guidance.
Motorcycle Segment:
Cruiser
Competitive Analysis
Manual Advantage:
Provides a consolidated, detailed resource for a wide range of Softail models, offering significant value over fragmented online information.
Key Features
Visual Aids:
Easy-to-read exploded views and diagrams for accurate identification and assembly.
Instruction Style:
Step-by-step instructions for simplifying all service and repair procedures.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count:
629
Compatibility:
All Versions of Windows & Mac
Printability:
Printable without restriction
📖 Manual Coverage
Systems Covered
Major Systems:
Chassis, Engine, Fuel System, Electric Starter, Cooling System, Transmission, Electrical System, Fuel Injection
Engine Components:
Engine assembly, lubrication system, oil pump, ignition system, fuel system, fuel injection, throttle body, air cleaner.
Chassis Components:
Frame, front fork, rear suspension, swingarm, steering, wheels, brakes, controls.
Electrical Components:
Battery, charging system, ignition system, starting system, lighting, instrumentation, wiring diagrams, ECM, security system.
Appendix Content:
Likely includes supplementary information, specifications, or charts not covered in main sections.
Procedures Included
Repair Procedures:
Detailed information for every repair procedure, including disassembly, re-assembly, adjustments, and troubleshooting.
Maintenance:
Comprehensive maintenance guidelines and schedules.
Troubleshooting Guides:
Systematic troubleshooting procedures for common problems and diagnostic codes.
Rebuild Procedures:
Detailed instructions for engine, transmission, and other major component rebuilds.
Tuning And Adjustment:
Procedures for adjusting brakes, clutch, throttle cables, suspension, and engine idle speed.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, troubleshooting, and repair procedures for all covered systems.
Documentation Types:
Illustrations, diagrams, specifications, step-by-step instructions, pictures, procedures.
Diagram Clarity:
Diagrams are described as easy-to-read, aiding in component identification and placement.
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Requires Adobe PDF Reader
Unzipping Requirement:
Requires Winzip or equivalent for download package
Searchability:
PDF format generally allows for text searching of keywords and phrases.
Print Quality
Print Capability:
Printable
Binding Type
Delivery Method:
Digital Download
Paper Type
Digital Format Benefit:
Instant access via download link post-payment.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 96 (1584cc)
Engine Type:
Air-cooled, V-twin
Cooling Method:
Air-cooled
Performance
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Torque:
Approx. 92.5 ft-lbs @ 3200 RPM (varies by model and tune)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Ignition System:
High-performance ignition module
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Optional
Clutch:
Hydraulic, multi-plate wet clutch
Features
Gear Ratios:
Specific ratios detailed within the manual for each gear.
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., FXSTC ~66.7 in., FLSTSB ~67.4 in.)
Weights
Dry Weight:
Varies by model (e.g., FXSTC ~670 lbs, FLSTF ~674 lbs)
Gross Vehicle Weight Rating Gvwr:
Typically around 1160 lbs (varies by model)
🛡️ Safety Features
Ratings
ABS Availability:
Optional on many models, standard on some premium variants (e.g., FXSTSSE2).
Active Features
Braking System:
Hydraulic disc brakes, front and rear, with dual-piston calipers (or quad on some models).
Passive Features
Frame Construction:
Steel, cradle-type frame with a tubular backbone.
💡 Technology Features
Infotainment
Audio System:
Optional premium audio systems with CD/MP3 player and speakers available on select models (e.g., FXSTSSE2).
Driver Assistance
Cruise Control:
Available as standard or optional equipment on many 2008 Softail models.
Connectivity
Diagnostics Interface:
Diagnostic port for connecting to Harley-Davidson's proprietary diagnostic tools (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or annually, whichever comes first (refer to manual for exact specifications).
Primary Chain Tensioner Inspection:
Recommended at specified mileage intervals (e.g., 10,000 miles).
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent V-twin motorcycle oil.
Transmission Fluid Type:
Harley-Davidson Syn-3 or Formula+ Transmission Lubricant (refer to manual for exact type and capacity).
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission Lubricant or equivalent.
Brake Fluid Type:
DOT 4
Engine Oil Capacity:
Approximately 4.0 quarts (3.8 liters) with filter change (refer to manual for exact capacity).
Known Issues
Primary Chain Tensioner Wear:
Early models (pre-2007) had a hydraulic tensioner prone to wear. 2007+ models (like 2008) feature a more robust shoe-style tensioner, but inspection is still crucial.
Cam Chain Tensioner Wear:
Hydraulic cam chain tensioners in earlier Twin Cam engines can wear over time, potentially leading to noise and damage. Upgraded kits are available.
Exhaust Flange Leaks:
Some owners report exhaust flange leaks due to gasket wear or improper torque.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, founded 1903.
Model Evolution
Softail Introduction:
The Softail platform, designed to mimic the hardtail look with hidden rear suspension, was introduced in 1983.
Softail Distinctive Feature:
The Softail's signature 'hardtail' look is achieved through a swingarm designed to hide the rear shock absorbers beneath the transmission.
Production
Production Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty surveys.
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