This manual covers the motorcycle models from 2004. The Touring line, including variants such as the FLHT, FLHTC, FLHTCU, FLHTPI, FLHR, FLHRCI, FLHRS, and FLHTCSE2, represents a pinnacle of American motorcycle engineering, designed for unparalleled comfort and performance on long-distance journeys. These iconic V-twin machines are renowned for their robust construction, distinctive styling, and the freedom they offer to riders. The 2004 models are powered by the reliable Twin Cam 88 or Twin Cam 88B engines, known for their substantial torque and enduring quality, making them a preferred choice for dedicated touring enthusiasts. This comprehensive Factory Service Repair Manual provides detailed instructions and specifications for the maintenance, troubleshooting, and repair of your 2004 motorcycle. It covers all major systems, including the engine, transmission, chassis, and electrical components, with in-depth procedures for everything from routine oil changes to complex engine overhauls. With factory-level accuracy, this manual is an essential resource for owners, mechanics, and technicians, enabling them to perform all necessary service and repair tasks efficiently and correctly, ensuring the longevity and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2004 Product Type: Factory Service Repair Manual Format: PDF Download Codes Harley Davidson Model Codes 2004 Touring: FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Electra Glide Ultra Classic), FLHTPI (Police Electra Glide), FLHR (Road King), FLHRCI (Road King Classic), FLHRS (Road King Custom), FLHTCSE2 (Screamin' Eagle Ultra Classic Electra Glide) 👋 Introduction Market Position Target Audience: Harley-Davidson motorcycle owners, independent repair shops, and enthusiasts seeking in-depth technical information Competitive Analysis Manual Competitiveness: Provides factory-level accuracy and detail, surpassing aftermarket manuals in scope and specificity Key Features Value Proposition: Empowers users to perform comprehensive maintenance, diagnostics, and repairs, saving time and money while ensuring proper vehicle care Authenticity: Official factory documentation, ensuring accuracy and adherence to manufacturer standards 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Official Factory Service Repair Manual Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Classification: Factory Service Repair Manual Language Language: English Format Downloadable Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Twin Cam 88, Twin Cam 88B (Vibration Isolated), Engine assembly, disassembly, lubrication, cooling, fuel system, ignition system, exhaust system, emissions control Transmission Systems: 5-speed Cruise Drive Transmission, clutch, gearshift linkage, primary drive, final drive Chassis Systems: Frame, suspension (front forks, rear shock absorbers), steering, wheels, tires, brakes (front and rear), controls Electrical Systems: Battery, charging system (alternator, regulator), ignition system, lighting system (headlight, taillight, turn signals), instruments, gauges, horn, starter system, wiring diagrams, diagnostic trouble codes (DTCs) Bodywork And Accessories: Fairings, saddlebags, tour-pak, windshields, seats, controls, fuel tank, fenders, trim, styling components Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, chain/belt adjustment (if applicable for model variant) Troubleshooting Procedures: Diagnostic procedures for all major systems, fault finding charts, symptom-based troubleshooting, electrical diagnostics Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component service, electrical component repair, bodywork repair Installation Procedures: Component installation and adjustment (e.g., exhaust systems, handlebars, accessories) Technical Depth Diagnostic Capability: Advanced diagnostics, including sensor testing, electrical circuit analysis, and fault code interpretation Rebuild Information: Complete engine and transmission rebuild specifications, including torque values, clearances, and part specifications Electrical Schematics: Detailed wiring diagrams for all electrical systems and components 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: High-resolution, printable pages Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Emulation: Simulated high-quality paper for readability Features Searchability: Searchable text for quick information retrieval Navigation: Hyperlinked table of contents and index for easy navigation ⚙️ Engine Specifications Primary Engine Engine Type: Harley-Davidson Twin Cam 88 / Twin Cam 88B Engine Configuration: 45-degree V-Twin, air-cooled, pushrod-activated overhead valves Displacement: 1449 cc (88 cubic inches) Bore X Stroke: 3.75 in x 4.00 in (95.25 mm x 101.6 mm) Compression Ratio: 8.8:1 (typical, may vary by model variant) Performance Horsepower Estimate: Approx. 65-75 HP (at crankshaft, model dependent) Torque Estimate: Approx. 85-95 ft-lbs (at crankshaft, model dependent) Fuel System Fuel Delivery: Fuel Injection (EFI - Electronic Fuel Injection) or Carburetor (Keihin CV 40mm on some models/regions) Fuel Type Recommendation: Unleaded gasoline, 91 octane or higher recommended Lubrication Oil Type Recommendation: Harley-Davidson SAE 20W50 Motorcycle Oil or equivalent API CI-4 rated diesel engine oil Cooling Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, helical gears Gear Ratios: Refer to manual for specific gear ratios (e.g., 1st: 9.59, 2nd: 6.41, 3rd: 4.73, 4th: 3.75, 5th: 3.15) Features Clutch Type: Wet, multi-plate, diaphragm spring Primary Drive: Multi-plate, wet clutch, chain driven Final Drive: Belt drive (32mm wide, 14mm pitch) Fluid Specifications Transmission Oil Type: Harley-Davidson Formula + Transmission Oil, SAE 80W-90 GL-5 or equivalent 📐 Dimensions Exterior Wheelbase Typical: Approx. 63.5 inches (1613 mm)...