Harley Electra Glide 1959-1969 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Applicable Years: 1959-1969 👋 Introduction Market Position Target Audience: Owners and mechanics of 1959-1969 Harley-Davidson Electra Glide motorcycles seeking detailed repair and maintenance guidance. Competitive Analysis Digital Vs Print: Presented as a more economical and user-friendly option compared to traditional, high-cost printed manuals. Key Features Content Completeness: Complete official factory service repair manual with hundreds of pages, covering all styles of the Electra Glide within the specified years. Ease Of Use: Designed for 'do-it-yourselfers' and experienced mechanics, offering step-by-step instructions with photos and illustrations. Cost Effectiveness: Inexpensive way to maintain and repair the vehicle, saving significant costs compared to professional mechanic labor rates. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Harley-Davidson Electra Glide motorcycles, 1959-1969 model years. Page Count Estimated Pages: Hundreds (exact count not specified, but described as 'complete' and 'hundreds of pages') Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine overhaul, maintenance, lubrication system, removal/installation, performance tuning. Transmission: Service, repair, and maintenance of the transmission system. Fuel System: Carburetor adjustment, fuel delivery system maintenance, and fuel tank service. Electrical System: Wiring diagrams, ignition system, lighting, battery, charging system, and troubleshooting. Chassis And Frame: Frame inspection and repair, bodywork, fenders, and mounting components. Suspension And Steering: Front and rear suspension service, steering head adjustments, and component replacement. Brakes: Brake system maintenance, adjustment, and repair (likely drum brakes for this era). Wheels And Tires: Wheel bearing service, tire maintenance, and spoke inspection. Clutch: Clutch operation, adjustment, and component servicing. Drive And Final Drive: Drive chain maintenance, final drive unit service. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, and general upkeep. Repair: Step-by-step repair instructions for all major components and systems. Troubleshooting: Diagnostic guidance and problem-solving for common issues. Disassembly And Reassembly: Complete disassembly and reassembly procedures for most major components. Technical Depth Depth: Comprehensive factory-level detail, suitable for both DIY enthusiasts and experienced mechanics. Includes in-depth procedures, specifications, and diagrams. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Access Methods: Accessible via Adobe PDF Reader on PC, laptop, smartphone, tablet, or web browser. Print Quality Printability: Fully printable; users can print entire manual or specific pages. Binding Type Format Comparison: Digital PDF format offered as a superior, cost-effective, and convenient alternative to older paper manuals. Paper Type Digital Advantage: Digital format prevents damage from dirt and ripping common to physical manuals in workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, V-twin OHV (Overhead Valve) engine. Specific displacements like the Panhead (74 cu in / 1200cc) and early Shovelhead are characteristic of this era. Performance Typical Horsepower: Varies by specific year and engine variant (e.g., Panhead typically 50-60 HP range), exact figures require consulting specific model year data within the manual. Fuel System Carburetion: Typically utilizes a single carburetor, likely a Linkert or early S&S model depending on the year. Specific models and jetting details are within the manual. Lubrication System Oil System: Dry sump lubrication system, requiring a separate oil tank. Manual will specify oil type, capacity, and filter service. 🔧 Transmission Standard Gearbox: 4-speed constant mesh transmission. Features Shift Mechanism: Hand shift lever and foot clutch operation for earlier models, evolving to foot shift and hand clutch with foot Jiffy stand for later models within this range. 📐 Dimensions Weights Dry Weight: Approximately 650-700 lbs (300-320 kg), depending on specific model year and equipment. 🛡️ Safety Features Ratings Era Specific Safety: Safety features are basic by modern standards. Focus is on mechanical integrity, braking efficiency (drum brakes), and rider control. Active Features Lighting: Headlight, taillight, brake light, and turn signals (if equipped). 💡 Technology Features Infotainment Audio Systems: No integrated infotainment systems in the modern sense. Some models might have aftermarket radio installations. Driver Assistance Rider Aids: Primarily relies on rider skill and mechanical feedback. No electronic rider aids such as ABS or traction control. Connectivity Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000-2,000 miles (1,600-3,200 km) or seasonally, depending on riding conditions. Manual will provide exact recommendations. Primary Chain Adjustment: Regular inspection and adjustment (e.g., every 5,000 miles / 8,000 km) is crucial for drivetrain longevity. Fluid Specifications Engine Oil Type: Likely SAE 50 or 20W-50 motorcycle-specific oil for air-cooled V-twins. Manual will specify exact viscosity and API rating. Transmission And Primary Oil: Specialized gear oil for the transmission and primary chaincase. Manual will specify type and grade. Known Issues Carburetor Tuning: Linkert carburetors can be prone to wear and require regular tuning and cleaning for optimal performance. Ignition Points: Contact points and condenser require periodic inspection and adjustment for proper ignition timing. Oil Leaks: Common in older motorcycles; gasket and seal maintenance...
Service, repair, and maintenance of the transmission system.
Fuel System:
Carburetor adjustment, fuel delivery system maintenance, and fuel tank service.
Electrical System:
Wiring diagrams, ignition system, lighting, battery, charging system, and troubleshooting.
Chassis And Frame:
Frame inspection and repair, bodywork, fenders, and mounting components.
Suspension And Steering:
Front and rear suspension service, steering head adjustments, and component replacement.
Brakes:
Brake system maintenance, adjustment, and repair (likely drum brakes for this era).
Wheels And Tires:
Wheel bearing service, tire maintenance, and spoke inspection.
Clutch:
Clutch operation, adjustment, and component servicing.
Drive And Final Drive:
Drive chain maintenance, final drive unit service.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, and general upkeep.
Repair:
Step-by-step repair instructions for all major components and systems.
Troubleshooting:
Diagnostic guidance and problem-solving for common issues.
Disassembly And Reassembly:
Complete disassembly and reassembly procedures for most major components.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for both DIY enthusiasts and experienced mechanics. Includes in-depth procedures, specifications, and diagrams.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Access Methods:
Accessible via Adobe PDF Reader on PC, laptop, smartphone, tablet, or web browser.
Print Quality
Printability:
Fully printable; users can print entire manual or specific pages.
Binding Type
Format Comparison:
Digital PDF format offered as a superior, cost-effective, and convenient alternative to older paper manuals.
Paper Type
Digital Advantage:
Digital format prevents damage from dirt and ripping common to physical manuals in workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, V-twin OHV (Overhead Valve) engine. Specific displacements like the Panhead (74 cu in / 1200cc) and early Shovelhead are characteristic of this era.
Performance
Typical Horsepower:
Varies by specific year and engine variant (e.g., Panhead typically 50-60 HP range), exact figures require consulting specific model year data within the manual.
Fuel System
Carburetion:
Typically utilizes a single carburetor, likely a Linkert or early S&S model depending on the year. Specific models and jetting details are within the manual.
Lubrication System
Oil System:
Dry sump lubrication system, requiring a separate oil tank. Manual will specify oil type, capacity, and filter service.
🔧 Transmission
Standard
Gearbox:
4-speed constant mesh transmission.
Features
Shift Mechanism:
Hand shift lever and foot clutch operation for earlier models, evolving to foot shift and hand clutch with foot Jiffy stand for later models within this range.
📐 Dimensions
Weights
Dry Weight:
Approximately 650-700 lbs (300-320 kg), depending on specific model year and equipment.
🛡️ Safety Features
Ratings
Era Specific Safety:
Safety features are basic by modern standards. Focus is on mechanical integrity, braking efficiency (drum brakes), and rider control.
Active Features
Lighting:
Headlight, taillight, brake light, and turn signals (if equipped).
💡 Technology Features
Infotainment
Audio Systems:
No integrated infotainment systems in the modern sense. Some models might have aftermarket radio installations.
Driver Assistance
Rider Aids:
Primarily relies on rider skill and mechanical feedback. No electronic rider aids such as ABS or traction control.
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-2,000 miles (1,600-3,200 km) or seasonally, depending on riding conditions. Manual will provide exact recommendations.
Primary Chain Adjustment:
Regular inspection and adjustment (e.g., every 5,000 miles / 8,000 km) is crucial for drivetrain longevity.
Fluid Specifications
Engine Oil Type:
Likely SAE 50 or 20W-50 motorcycle-specific oil for air-cooled V-twins. Manual will specify exact viscosity and API rating.
Transmission And Primary Oil:
Specialized gear oil for the transmission and primary chaincase. Manual will specify type and grade.
Known Issues
Carburetor Tuning:
Linkert carburetors can be prone to wear and require regular tuning and cleaning for optimal performance.
Ignition Points:
Contact points and condenser require periodic inspection and adjustment for proper ignition timing.
Oil Leaks:
Common in older motorcycles; gasket and seal maintenance is important to mitigate leaks.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Harley-Davidson boasts a long and storied history in motorcycle manufacturing, with the Electra Glide being a flagship model representing touring comfort and performance from its inception.
Model Evolution
Electra Glide Development:
The Electra Glide was introduced as Harley-Davidson's premier large touring motorcycle. The period 1959-1969 saw the transition from the Panhead engine era to the introduction of the Shovelhead engine, along with stylistic and mechanical refinements.
Production
Key Engine Changes:
The early part of this range primarily features the Panhead OHV V-twin engine (introduced in 1948). Towards the end of the 1960s, Harley-Davidson introduced the Shovelhead engine (in 1966), which offered improved performance and reliability, with both engines being covered by this manual.
🏆 Awards & Recognition
Recognitions
Historical Significance:
The Electra Glide is an iconic motorcycle recognized for its contribution to the touring motorcycle segment and its enduring legacy in American motorcycle culture.
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