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Holden Commodore VU Series II Service Manual

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🏷️ Basic Information Identification Make: Holden Model: Commodore VU Series II Generation: VU Series Update: Series II Codes Platform Code: VU 👋 Introduction Market Position Positioning: The Holden Commodore VU Series II represented a significant evolution of Holden's iconic rear-wheel-drive sedan and utility platform, targeting the Australian and New Zealand markets with a blend of performance, practicality, and comfort. Competitive Analysis Competitors: Primarily competed against other large Australian sedans and utes, as well as some imported models within a similar price bracket. Key competitors included Ford Falcon variants. Key Features Features: Robust chassis, powerful V6 and V8 engine options, choice of sedan, wagon, and utility body styles, rear-wheel drive platform. Manual Advantage Advantage: Provides detailed, factory-authorized procedures for self-repair and maintenance, enabling cost savings and empowering owners with knowledge of their vehicle's systems. 📋 Manual Details Coverage Areas Coverage: Maintenance, repair, diagnostics, electrical, fuel, power unit, lower unit, bracket unit, general information, specifications, technical features, rigging information, troubleshooting, index, appendix Page Count Estimated Page Count: Unknown (Digital product, zoomable) Manual Type Type: Service Repair Factory Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, exhaust systems Drivetrain Systems: Transmission (automatic/manual - specific models TBD by engine), driveline, axles, differentials Chassis Systems: Suspension (front/rear), steering, brakes (hydraulic, ABS), wheels, tires Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, body electrical, power accessories, electronic control units (ECUs), wiring diagrams Body Systems: Body structure, exterior panels, interior trim, doors, windows, locks, glass, HVAC system, safety restraints (airbags) Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, brake inspections, tire rotation Repair Procedures: Engine overhaul, transmission overhaul, brake system repairs, suspension component replacement, electrical component diagnosis and repair, body panel repair Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, testing procedures for various components Technical Adjustments: Wheel alignment, steering system adjustments, lighting adjustments, idle speed adjustments (where applicable) Engine Overhaul Procedures: Detailed instructions for engine disassembly, inspection, component replacement, and reassembly, including critical torque values and clearances. Wiring Diagrams: Comprehensive electrical wiring diagrams for all major vehicle systems, crucial for diagnosing and repairing electrical faults. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and experienced DIY enthusiasts Detail Level: Step-by-step instructions, torque specifications, special tool requirements, diagnostic flowcharts, wiring diagrams Specific Data: Includes detailed specifications for engine compression, valve clearances (if applicable), fuel pressure, and other critical operating parameters. 📊 Manual Specifications File Format Format: PDF Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Quality: High-resolution digital reproduction, zoomable for clarity Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: Likely included the 3.8L Ecotec V6 and the 5.7L Gen III V8 (LS1) (Specific availability depends on trim level and body style) Performance V6 Power Output: Ecotec V6: Approx. 150-160 kW (190-215 hp) V8 Power Output: Gen III V8 (LS1): Approx. 225-250 kW (300-335 hp) V8 Torque Output: Gen III V8 (LS1): Approx. 440-470 Nm (325-347 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection (MPI) for V6 and sequential fuel injection (SFI) for V8 Cooling System Coolant Type: Typically Dex-Cool (Orange) or equivalent silicate-free antifreeze, 50/50 mix with distilled water (Refer to manual for exact specification) Lubrication Engine Oil Type: Likely 5W-30 or 10W-30 Synthetic or Semi-Synthetic (Refer to manual for exact specification and capacity) Engine Codes V6 Engine Code: L36 (Ecotec 3800 Series II) V8 Engine Code: LS1 (5.7L V8) 🔧 Transmission Standard Standard Transmission: 4-speed automatic (4L60-E for V8, likely 4L30-E or similar for V6) Optional Optional Transmission: 5-speed manual (M56 for V6, T56 for V8) Features Automatic Features: Electronic control, overdrive Fluid Specifications Automatic Transmission Fluid: Dexron III / Mercon (Refer to manual for exact specification and capacity) Manual Transmission Fluid: GL-5 Gear Oil (Refer to manual for specific viscosity grade and capacity) 📐 Dimensions Exterior Wheelbase: Approx. 2790 mm (109.8 inches) Overall Length: Approx. 4910-5000 mm (193.3-196.9 inches) (Varies by body style) Overall Width: Approx. 1790-1800 mm (70.5-70.9 inches) Overall Height: Approx. 1450-1500 mm (57.1-59.1 inches) (Varies by body style) Weights Curb Weight: Approx. 1550-1750 kg (3417-3858 lbs) (Varies significantly by engine and body style) Gross Vehicle Weight Rating: Varies by model, consult manual Wheel Specs Wheel Bolt Pattern: 5 x 120 mm (Often 5 x 4.72 inches) Common Wheel Size: 15-inch, 16-inch, 17-inch (Varies by trim) 🛡️ Safety Features Ratings Ancap Rating: Varies by model year and specific crash test, consult ANCAP records. Earlier VU models generally had lower ratings compared to later generations. Active Features Active Safety: ABS (Anti-lock Braking System) standard on most models, Traction Control (TC) available on some variants Passive Features Passive Safety: Driver and passenger front airbags. Side airbags were an option...
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Holden Commodore VU Series II Service Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Commodore VU Series II
Generation:
VU
Series Update:
Series II
Codes
Platform Code:
VU
👋 Introduction
Market Position
Positioning:
The Holden Commodore VU Series II represented a significant evolution of Holden's iconic rear-wheel-drive sedan and utility platform, targeting the Australian and New Zealand markets with a blend of performance, practicality, and comfort.
Competitive Analysis
Competitors:
Primarily competed against other large Australian sedans and utes, as well as some imported models within a similar price bracket. Key competitors included Ford Falcon variants.
Key Features
Features:
Robust chassis, powerful V6 and V8 engine options, choice of sedan, wagon, and utility body styles, rear-wheel drive platform.
Manual Advantage
Advantage:
Provides detailed, factory-authorized procedures for self-repair and maintenance, enabling cost savings and empowering owners with knowledge of their vehicle's systems.
📋 Manual Details
Coverage Areas
Coverage:
Maintenance, repair, diagnostics, electrical, fuel, power unit, lower unit, bracket unit, general information, specifications, technical features, rigging information, troubleshooting, index, appendix
Page Count
Estimated Page Count:
Unknown (Digital product, zoomable)
Manual Type
Type:
Service Repair Factory Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, exhaust systems
Drivetrain Systems:
Transmission (automatic/manual - specific models TBD by engine), driveline, axles, differentials
Chassis Systems:
Suspension (front/rear), steering, brakes (hydraulic, ABS), wheels, tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, body electrical, power accessories, electronic control units (ECUs), wiring diagrams
Body Systems:
Body structure, exterior panels, interior trim, doors, windows, locks, glass, HVAC system, safety restraints (airbags)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, brake inspections, tire rotation
Repair Procedures:
Engine overhaul, transmission overhaul, brake system repairs, suspension component replacement, electrical component diagnosis and repair, body panel repair
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, testing procedures for various components
Technical Adjustments:
Wheel alignment, steering system adjustments, lighting adjustments, idle speed adjustments (where applicable)
Engine Overhaul Procedures:
Detailed instructions for engine disassembly, inspection, component replacement, and reassembly, including critical torque values and clearances.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major vehicle systems, crucial for diagnosing and repairing electrical faults.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY enthusiasts
Detail Level:
Step-by-step instructions, torque specifications, special tool requirements, diagnostic flowcharts, wiring diagrams
Specific Data:
Includes detailed specifications for engine compression, valve clearances (if applicable), fuel pressure, and other critical operating parameters.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Quality:
High-resolution digital reproduction, zoomable for clarity
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely included the 3.8L Ecotec V6 and the 5.7L Gen III V8 (LS1) (Specific availability depends on trim level and body style)
Performance
V6 Power Output:
Ecotec V6: Approx. 150-160 kW (190-215 hp)
V8 Power Output:
Gen III V8 (LS1): Approx. 225-250 kW (300-335 hp)
V8 Torque Output:
Gen III V8 (LS1): Approx. 440-470 Nm (325-347 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection (MPI) for V6 and sequential fuel injection (SFI) for V8
Cooling System
Coolant Type:
Typically Dex-Cool (Orange) or equivalent silicate-free antifreeze, 50/50 mix with distilled water (Refer to manual for exact specification)
Lubrication
Engine Oil Type:
Likely 5W-30 or 10W-30 Synthetic or Semi-Synthetic (Refer to manual for exact specification and capacity)
Engine Codes
V6 Engine Code:
L36 (Ecotec 3800 Series II)
V8 Engine Code:
LS1 (5.7L V8)
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic (4L60-E for V8, likely 4L30-E or similar for V6)
Optional
Optional Transmission:
5-speed manual (M56 for V6, T56 for V8)
Features
Automatic Features:
Electronic control, overdrive
Fluid Specifications
Automatic Transmission Fluid:
Dexron III / Mercon (Refer to manual for exact specification and capacity)
Manual Transmission Fluid:
GL-5 Gear Oil (Refer to manual for specific viscosity grade and capacity)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2790 mm (109.8 inches)
Overall Length:
Approx. 4910-5000 mm (193.3-196.9 inches) (Varies by body style)
Overall Width:
Approx. 1790-1800 mm (70.5-70.9 inches)
Overall Height:
Approx. 1450-1500 mm (57.1-59.1 inches) (Varies by body style)
Weights
Curb Weight:
Approx. 1550-1750 kg (3417-3858 lbs) (Varies significantly by engine and body style)
Gross Vehicle Weight Rating:
Varies by model, consult manual
Wheel Specs
Wheel Bolt Pattern:
5 x 120 mm (Often 5 x 4.72 inches)
Common Wheel Size:
15-inch, 16-inch, 17-inch (Varies by trim)
🛡️ Safety Features
Ratings
Ancap Rating:
Varies by model year and specific crash test, consult ANCAP records. Earlier VU models generally had lower ratings compared to later generations.
Active Features
Active Safety:
ABS (Anti-lock Braking System) standard on most models, Traction Control (TC) available on some variants
Passive Features
Passive Safety:
Driver and passenger front airbags. Side airbags were an option on some higher-spec models.
💡 Technology Features
Infotainment
Infotainment System:
Basic audio systems with AM/FM radio, CD player. Higher trims may have more advanced sound systems.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; primarily focused on ABS and traction control where fitted. Cruise control standard on most variants.
Connectivity
Connectivity Options:
Basic auxiliary inputs for audio may be present on later models. No integrated Bluetooth or advanced connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 6-12 months, whichever comes first (Refer to manual for exact interval based on driving conditions)
Air Filter Replacement:
Recommended every 20,000-40,000 km or as needed based on inspection
Spark Plug Replacement:
Varies by plug type. Platinum plugs typically 100,000 km; standard plugs much less. Refer to manual for specific engine and plug type.
Coolant Flush Interval:
Typically every 40,000-60,000 km or 2-4 years
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual for specific recommendation)
Power Steering Fluid:
Dexron III/Mercon or specific power steering fluid (Refer to manual)
Known Issues
Common Wear Items:
Front suspension components (bushings, ball joints), fuel pump (especially on early models), radiator and coolant hoses, ignition coils (LS1)
Electrical Quirks:
Window regulators, central locking actuators, body control module (BCM) issues can occur with age.
Diagnostic Tools
OBD Ii Scanner:
Supports OBD-II diagnostics, allowing for reading of diagnostic trouble codes (DTCs) and live data.
📚 Vehicle History
Brand Heritage
Heritage:
Holden has a long-standing history in Australian automotive manufacturing, with the Commodore being its flagship passenger car for decades.
Model Evolution
Evolution:
The VU was part of the third generation of the Commodore, succeeding the VT and preceding the VY. It introduced updated styling and technical refinements. The VU platform also formed the basis for the Holden Monaro coupe and the first generation of the Holden Ute.
Production
Production Years:
VU Series II: Approximately 2002-2004
Manufacturing Location:
Australia (Elizabeth, South Australia)
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the VU Series II are less common than for other generations, but the Commodore platform consistently received recognition for its Australian engineering and suitability for local conditions.
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