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Holden HSV E Series Clubsport R8 Grange GTS Maloo Ute Senator W427 Complete Workshop Service Repair Manual 2007 2008 2009

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Basic Information Identification Make: Holden / HSV Model: E Series Clubsport, R8, Grange, GTS, Maloo Ute, Senator, W427 Model Variant: Clubsport, R8, Grange, GTS, Maloo Ute, Senator, W427 Year: 2007, 2008, 2009 Codes Platform Code: E Series (VZ/VE based) Introduction Market Position Positioning: High-performance Australian luxury and muscle cars, targeting enthusiasts and owners seeking to maintain and repair their vehicles. Competitive Analysis Competitors: OEM service manuals, other aftermarket repair manuals for Holden and HSV vehicles. Key Features Manual Benefits: Cost savings on repairs, empowers DIY maintenance, comprehensive coverage, easy-to-follow instructions with illustrations. Accessibility: Instant download, printable, viewable on multiple devices (PC, Mac, tablet, smartphone). Manual Details Coverage Areas Coverage Overview: Complete workshop service and repair procedures for all models, engines, trims, and transmissions within the HSV E Series range for the specified years. Page Count Estimated Page Count: Extensive (specific count not provided, but implied to be comprehensive for all models/procedures) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Lubrication System, Cooling System, Exhaust System, Transmission (Manual & Automatic), Driveline (Rear Axle, Driveshafts) Chassis: Suspension (Front & Rear), Steering System, Braking System (Front & Rear, ABS, ESC), Wheels & Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, Power Accessories (Windows, Locks, Mirrors), Climate Control System, SRS (Airbag) System, Diagnostics & Fault Codes Body: Exterior Body Panels, Interior Trim, Doors, Hood, Trunk/Tailgate, Glass, Bumpers, Seats Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Level Checks & Top-ups, Spark Plug Replacement, Air Filter Replacement, Brake Pad/Disc Replacement, Wiper Blade Replacement, Coolant Flush Repair: Engine Overhaul & Rebuild, Transmission Service & Overhaul, Brake Caliper/Master Cylinder Replacement, Suspension Component Replacement (Struts, Shocks, Bushings), Steering Rack/Pump Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair & Replacement Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Wiring Diagrams, Component Testing Procedures, Diagnostic Tool Usage Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. Manual Specifications File Format Format: PDF Print Quality Quality: High Quality (implied by description of step-by-step instructions & pictures) Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: LS V8 Variants (LS2, LS3, L76, etc.) Displacement: Commonly 6.0L (364 cu in) and 6.2L (376 cu in) across the E Series range. W427 specifically features a 7.0L (427 cu in) LSX variant. Performance Horsepower: Varies by model: Clubsport R8 ~307 kW (412 hp), GTS ~307 kW (412 hp) or 317 kW (425 hp), W427 ~372 kW (498 hp) to 397 kW (532 hp) depending on final tune/spec. Torque: Varies by model: Clubsport R8 ~550 Nm (406 lb-ft), GTS ~550 Nm (406 lb-ft) or 570 Nm (420 lb-ft), W427 ~640 Nm (472 lb-ft) to 700 Nm (516 lb-ft). Fuel System Injection Type: Multi-point Fuel Injection (MPFI) / Sequential Electronic Fuel Injection (SEFI) Maintenance Recommended Oil: Consult manual for specific viscosity (e.g., SAE 5W-30, 10W-40 depending on conditions and engine variant). Typically API SN or ACEA specifications. Oil Capacity: Approximately 5.5 - 6.5 liters (5.8 - 6.9 US quarts) with filter change, depending on engine variant. Codes Engine Codes: LS2, LS3, L76, LS7 (for W427) Transmission Standard Type: Manual Transmission (e.g., T56 Tremec 6-speed) for many performance variants. Optional Type: Automatic Transmission (e.g., 4L60-E, 4L70-E 4-speed automatic) often available on luxury/Grange models and as an option on others. Features Manual Clutch: Hydraulic actuation for clutch operation. Maintenance Manual Fluid Spec: Typically GM Synchromesh Transmission Fluid or equivalent. Automatic Fluid Spec: Dexron-VI (DEXRON VI) Automatic Transmission Fluid (ATF) or equivalent. Dimensions Exterior Body Styles: Sedan (Clubsport, Senator, GTS), Ute (Maloo), Luxury Sedan (Grange) Wheelbase: Approximately 2800 mm (110.2 inches) for sedan variants, similar for Maloo Ute. Weights Curb Weight: Varies significantly by model: Sedan ~1700-1850 kg (3750-4080 lbs), Ute ~1700-1800 kg (3750-3970 lbs). Safety Features Ratings Ancap Rating: Specific ANCAP ratings may vary by exact model and year. Typically aimed for high safety standards of the era. Active Features Stability Control: Electronic Stability Control (ESC), Traction Control System (TCS) Braking Assist: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) Passive Features Airbags: Driver and front passenger airbags, side impact airbags, curtain airbags (model dependent). Restraints: Pre-tensioning seatbelts, crumple zones. Technology Features Infotainment System: Likely featured Holden's premium audio systems, potentially with touchscreens, CD players, MP3 compatibility, and possibly Bluetooth connectivity on later E-series models. Driver Assistance Features: Rear parking sensors, cruise control. Advanced driver assistance systems (ADAS) were less common in this era for performance vehicles compared to modern standards. Connectivity Phone Integration: Bluetooth phone connectivity became increasingly available during the E Series production run, particularly on higher trim levels. Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,200 miles) or 6 months,...
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Holden HSV E Series Clubsport R8 Grange GTS Maloo Ute Senator W427 Complete Workshop Service Repair Manual 2007 2008 2009
Basic Information
Identification
Make: Holden / HSV
Model: E Series Clubsport, R8, Grange, GTS, Maloo Ute, Senator, W427
Model Variant: Clubsport, R8, Grange, GTS, Maloo Ute, Senator, W427
Year: 2007, 2008, 2009
Codes
Platform Code: E Series (VZ/VE based)
Introduction
Market Position
Positioning: High-performance Australian luxury and muscle cars, targeting enthusiasts and owners seeking to maintain and repair their vehicles.
Competitive Analysis
Competitors: OEM service manuals, other aftermarket repair manuals for Holden and HSV vehicles.
Key Features
Manual Benefits: Cost savings on repairs, empowers DIY maintenance, comprehensive coverage, easy-to-follow instructions with illustrations.
Accessibility: Instant download, printable, viewable on multiple devices (PC, Mac, tablet, smartphone).
Manual Details
Coverage Areas
Coverage Overview: Complete workshop service and repair procedures for all models, engines, trims, and transmissions within the HSV E Series range for the specified years.
Page Count
Estimated Page Count: Extensive (specific count not provided, but implied to be comprehensive for all models/procedures)
Manual Type
Type: Workshop Service and Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine, Fuel System, Lubrication System, Cooling System, Exhaust System, Transmission (Manual & Automatic), Driveline (Rear Axle, Driveshafts)
Chassis: Suspension (Front & Rear), Steering System, Braking System (Front & Rear, ABS, ESC), Wheels & Tires
Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, Power Accessories (Windows, Locks, Mirrors), Climate Control System, SRS (Airbag) System, Diagnostics & Fault Codes
Body: Exterior Body Panels, Interior Trim, Doors, Hood, Trunk/Tailgate, Glass, Bumpers, Seats
Procedures Included
Maintenance: Oil Changes, Filter Replacements, Fluid Level Checks & Top-ups, Spark Plug Replacement, Air Filter Replacement, Brake Pad/Disc Replacement, Wiper Blade Replacement, Coolant Flush
Repair: Engine Overhaul & Rebuild, Transmission Service & Overhaul, Brake Caliper/Master Cylinder Replacement, Suspension Component Replacement (Struts, Shocks, Bushings), Steering Rack/Pump Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair & Replacement
Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Wiring Diagrams, Component Testing Procedures, Diagnostic Tool Usage
Technical Depth
Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
Manual Specifications
File Format
Format: PDF
Print Quality
Quality: High Quality (implied by description of step-by-step instructions & pictures)
Binding Type
Binding: N/A (Digital Download)
Paper Type
Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: LS V8 Variants (LS2, LS3, L76, etc.)
Displacement: Commonly 6.0L (364 cu in) and 6.2L (376 cu in) across the E Series range. W427 specifically features a 7.0L (427 cu in) LSX variant.
Performance
Horsepower: Varies by model: Clubsport R8 ~307 kW (412 hp), GTS ~307 kW (412 hp) or 317 kW (425 hp), W427 ~372 kW (498 hp) to 397 kW (532 hp) depending on final tune/spec.
Torque: Varies by model: Clubsport R8 ~550 Nm (406 lb-ft), GTS ~550 Nm (406 lb-ft) or 570 Nm (420 lb-ft), W427 ~640 Nm (472 lb-ft) to 700 Nm (516 lb-ft).
Fuel System
Injection Type: Multi-point Fuel Injection (MPFI) / Sequential Electronic Fuel Injection (SEFI)
Maintenance
Recommended Oil: Consult manual for specific viscosity (e.g., SAE 5W-30, 10W-40 depending on conditions and engine variant). Typically API SN or ACEA specifications.
Oil Capacity: Approximately 5.5 - 6.5 liters (5.8 - 6.9 US quarts) with filter change, depending on engine variant.
Codes
Engine Codes: LS2, LS3, L76, LS7 (for W427)
Transmission
Standard
Type: Manual Transmission (e.g., T56 Tremec 6-speed) for many performance variants.
Optional
Type: Automatic Transmission (e.g., 4L60-E, 4L70-E 4-speed automatic) often available on luxury/Grange models and as an option on others.
Features
Manual Clutch: Hydraulic actuation for clutch operation.
Maintenance
Manual Fluid Spec: Typically GM Synchromesh Transmission Fluid or equivalent.
Automatic Fluid Spec: Dexron-VI (DEXRON VI) Automatic Transmission Fluid (ATF) or equivalent.
Dimensions
Exterior
Body Styles: Sedan (Clubsport, Senator, GTS), Ute (Maloo), Luxury Sedan (Grange)
Wheelbase: Approximately 2800 mm (110.2 inches) for sedan variants, similar for Maloo Ute.
Weights
Curb Weight: Varies significantly by model: Sedan ~1700-1850 kg (3750-4080 lbs), Ute ~1700-1800 kg (3750-3970 lbs).
Safety Features
Ratings
Ancap Rating: Specific ANCAP ratings may vary by exact model and year. Typically aimed for high safety standards of the era.
Active Features
Stability Control: Electronic Stability Control (ESC), Traction Control System (TCS)
Braking Assist: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Passive Features
Airbags: Driver and front passenger airbags, side impact airbags, curtain airbags (model dependent).
Restraints: Pre-tensioning seatbelts, crumple zones.
Technology Features
Infotainment
System: Likely featured Holden's premium audio systems, potentially with touchscreens, CD players, MP3 compatibility, and possibly Bluetooth connectivity on later E-series models.
Driver Assistance
Features: Rear parking sensors, cruise control. Advanced driver assistance systems (ADAS) were less common in this era for performance vehicles compared to modern standards.
Connectivity
Phone Integration: Bluetooth phone connectivity became increasingly available during the E Series production run, particularly on higher trim levels.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 km (6,200 miles) or 6 months, whichever comes first. Extended intervals may apply with specific synthetic oils, consult manual.
Major Service Intervals: Spark plugs, transmission fluid, brake fluid, coolant service at intervals typically between 40,000 km to 100,000 km depending on component and usage.
Fluid Specifications
Coolant Type: GM-specific OAT (Organic Acid Technology) coolant, typically red or orange in color. Check manual for specific P/N (e.g., ACDelco Dex-Cool or equivalent).
Brake Fluid Type: DOT 4 brake fluid.
Known Issues
Common Wear Items: Suspension bushes (especially front), sway bar links, clutch wear (manual), potential for oil leaks from rocker covers or sump gasket on higher mileage vehicles.
Engine Specific: LS2/LS3 engines are generally robust but can exhibit lifter tick if oil viscosity is incorrect or maintenance is neglected. Some early VE/E-series might have had minor cooling system anomalies.
Transmission Specific: Tremec T56 manual can develop worn synchros if shifted aggressively without proper technique. Automatic transmissions require regular fluid changes to maintain longevity.
Vehicle History
Brand Heritage
Heritage: HSV (Holden Special Vehicles) is Australia's premier performance car manufacturer, building on Holden's V8 heritage.
Model Evolution
E Series Context: The E Series represented a significant evolution for HSV, based on the new VE Commodore platform, offering enhanced styling, chassis dynamics, and powertrain options.
Production
Production Era: E Series models were produced from approximately late 2006 through to 2009/2010, bridging the VE Commodore era.
Awards & Recognition
Recognitions
Performance Awards: HSV models consistently received praise from automotive media for their performance, handling, and value as Australian muscle cars. Specific awards would vary by individual model and year.
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