Holden Rodeo/Holden Colorado/Isuzu D-Max-TF Series Service Repair Manual 2003-2008
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🏷️ Basic Information Identification Make: Holden/Isuzu Model: Rodeo/Colorado/D-Max TF Series Codes Chassis Code: TF Series 👋 Introduction Market Position Target Audience: DIY Enthusiasts and Professional Mechanics Value Proposition: Cost-effective solution for vehicle repair and maintenance Competitive Analysis Differentiation: Covers multiple badge-engineered models and all engine variants for the specified period, extensive page count indicates comprehensive detail. Key Features Content Highlight: Detailed illustrations, diagnostic procedures, step-by-step instructions. Usability: Searchable and bookmarked PDF for quick information retrieval. 📋 Manual Details Coverage Areas Primary Coverage: Global Secondary Coverage: Australia (Holden), Asia-Pacific (Isuzu) Page Count Total Pages: 4000+ Manual Type Type: Complete Service and Repair Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine (4JA1, 4JH1-TC, 6VE1, C24SE), Transmission (JR405E, MSG Manual, MUA Manual, AW30-40LE), Transfer Case, Clutch Chassis: Frame & Cab, Steering, Suspension, Wheels & Tyres, Axles, Brakes Electrical: Body & Chassis Electrical Systems, Accessories & Restraints Comfort And Convenience: Heating & Air Conditioning, Cab Interior Security: Security Systems Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Diagnostics and Repair Diagnostics: Troubleshooting Charts, Fault Code Interpretation, Diagnostic Procedures for all Major Systems Restoration: Complete Disassembly and Reassembly Guides, Refurbishment Procedures Technical Depth Depth: Comprehensive - From basic checks to complete engine and transmission rebuilds Illustrations: Detailed Diagrams, Schematics, Hundreds of Photos Wiring: Complete Wiring Schematics for all Electrical Systems 📊 Manual Specifications File Format PDF Features: Searchable Text, Bookmarked Sections Printability: Printable Sections/Full Document Compatibility: Windows, Mac, Linux, iOS, Android Devices Print Quality Quality Assurance: 100% Complete and Intact, No Missing/Corrupt Pages Binding Type Delivery Method: Digital Download (No Physical Product) Paper Type Media: Digital PDF Document Accessibility Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software) ⚙️ Engine Specifications Primary Engine Engine Codes Covered: 4JA1, 4JH1-TC, 6VE1, C24SE Performance 4Ja1 Details: Likely a 2.5L Diesel, common in earlier models. Exact HP/Torque varies by tune. 4Jh1-Tc Details: Likely a 3.0L Common Rail Turbo Diesel, known for improved power and torque over the 4JA1. Exact HP/Torque varies. 6Ve1 Details: Likely a 3.5L V6 Petrol engine. Exact HP/Torque varies. C24Se Details: Likely a 2.4L Petrol engine. Exact HP/Torque varies. Fuel System Diesel Systems: Includes injection pump, injectors, high-pressure fuel lines, glow plug system (for diesel variants). Petrol Systems: Includes fuel pump, injectors, ignition system (spark plugs, coils). Cooling System Components: Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications. Lubrication System Components: Oil pump, oil filter, oil pan, oil specifications and capacities. 🔧 Transmission Standard Manual Options: MSG Series, MUA Series (specific gear ratios and clutch service details provided). Optional Automatic Options: JR405E Model, AW30-40LE Model (specific torque converter, hydraulic control, and service procedures provided). Features Transfer Case: Detailed information on operation, maintenance, and repair of the transfer case unit, likely including 4WD engagement mechanisms. 📐 Dimensions Exterior Body Styles: Single Cab, Space Cab, Crew Cab Utes/Pickups, potentially SUV variants (e.g., Holden Colorado SUV equivalent). Weights Gvw Range: Typically ranges from 2,500kg to 3,000kg+ depending on configuration and engine. Towing Capacity Notes: Towing capacities vary significantly by engine, transmission, and axle ratio; manual will specify these. 🛡️ Safety Features Ratings Ancap Notes: ANCAP ratings from this era for utility vehicles varied; manual may not contain specific ratings but will detail safety systems. Active Features Braking Systems: Front Ventilated Discs, Rear Drums (common configuration); ABS may be optional or standard on higher trims. Manual covers inspection, service, and repair. Passive Features Restraints: Front airbags (driver/passenger), seatbelt systems. Manual covers SRS system diagnostics and repair. 💡 Technology Features Infotainment Audio Systems: Basic AM/FM Radio, CD Player. Higher trims may have improved speaker systems. Manual covers radio, antenna, and speaker wiring/diagnostics. Driver Assistance ABS System: Anti-lock Braking System (ABS) availability varies by model and market. Manual details ABS control module, wheel speed sensors, and hydraulic unit. Connectivity Lighting Systems: Halogen headlights, standard taillights, interior lighting. Manual provides bulb types, replacement procedures, and wiring for all lights. 🔧 Maintenance Service Intervals Oil Change Frequency: Typically every 5,000-10,000 km or 6-12 months, depending on engine and driving conditions. Manual specifies exact intervals. Timing Belt Chain: Diesel engines (4JA1, 4JH1-TC) often use timing chains, requiring minimal maintenance. Petrol engines may use belts or chains; manual will specify replacement intervals if applicable. Fluid Specifications Engine Oil: API CI-4/CH-4 for Diesel, API SJ/SL for Petrol. Viscosity typically 10W-30 or 15W-40. Manual will list specific grades and capacities. Transmission Fluid: Dexron III/VI for automatics, GL-4 for manual gearboxes. Capacities vary by transmission type. Manual specifies exact fluid types and quantities. Coolant: Ethylene Glycol based, typically a green or long-life pink/orange coolant. Manual will specify type and mixture ratio (e.g., 50/50). Known Issues Diesel Engine Notes: Potential for injector pump issues, turbocharger wear on high-mileage 4JH1-TC engines, exhaust gas recirculation...
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Diagnostics and Repair
Diagnostics:
Troubleshooting Charts, Fault Code Interpretation, Diagnostic Procedures for all Major Systems
Restoration:
Complete Disassembly and Reassembly Guides, Refurbishment Procedures
Technical Depth
Depth:
Comprehensive - From basic checks to complete engine and transmission rebuilds
Illustrations:
Detailed Diagrams, Schematics, Hundreds of Photos
Wiring:
Complete Wiring Schematics for all Electrical Systems
📊 Manual Specifications
File Format
PDF Features:
Searchable Text, Bookmarked Sections
Printability:
Printable Sections/Full Document
Compatibility:
Windows, Mac, Linux, iOS, Android Devices
Print Quality
Quality Assurance:
100% Complete and Intact, No Missing/Corrupt Pages
Binding Type
Delivery Method:
Digital Download (No Physical Product)
Paper Type
Media:
Digital PDF Document
Accessibility
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping software)
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
4JA1, 4JH1-TC, 6VE1, C24SE
Performance
4Ja1 Details:
Likely a 2.5L Diesel, common in earlier models. Exact HP/Torque varies by tune.
4Jh1-Tc Details:
Likely a 3.0L Common Rail Turbo Diesel, known for improved power and torque over the 4JA1. Exact HP/Torque varies.
6Ve1 Details:
Likely a 3.5L V6 Petrol engine. Exact HP/Torque varies.
C24Se Details:
Likely a 2.4L Petrol engine. Exact HP/Torque varies.
Fuel System
Diesel Systems:
Includes injection pump, injectors, high-pressure fuel lines, glow plug system (for diesel variants).
Petrol Systems:
Includes fuel pump, injectors, ignition system (spark plugs, coils).
Cooling System
Components:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications.
Lubrication System
Components:
Oil pump, oil filter, oil pan, oil specifications and capacities.
🔧 Transmission
Standard
Manual Options:
MSG Series, MUA Series (specific gear ratios and clutch service details provided).
Optional
Automatic Options:
JR405E Model, AW30-40LE Model (specific torque converter, hydraulic control, and service procedures provided).
Features
Transfer Case:
Detailed information on operation, maintenance, and repair of the transfer case unit, likely including 4WD engagement mechanisms.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Space Cab, Crew Cab Utes/Pickups, potentially SUV variants (e.g., Holden Colorado SUV equivalent).
Weights
Gvw Range:
Typically ranges from 2,500kg to 3,000kg+ depending on configuration and engine.
Towing
Capacity Notes:
Towing capacities vary significantly by engine, transmission, and axle ratio; manual will specify these.
🛡️ Safety Features
Ratings
Ancap Notes:
ANCAP ratings from this era for utility vehicles varied; manual may not contain specific ratings but will detail safety systems.
Active Features
Braking Systems:
Front Ventilated Discs, Rear Drums (common configuration); ABS may be optional or standard on higher trims. Manual covers inspection, service, and repair.
Passive Features
Restraints:
Front airbags (driver/passenger), seatbelt systems. Manual covers SRS system diagnostics and repair.
💡 Technology Features
Infotainment
Audio Systems:
Basic AM/FM Radio, CD Player. Higher trims may have improved speaker systems. Manual covers radio, antenna, and speaker wiring/diagnostics.
Driver Assistance
ABS System:
Anti-lock Braking System (ABS) availability varies by model and market. Manual details ABS control module, wheel speed sensors, and hydraulic unit.
Connectivity
Lighting Systems:
Halogen headlights, standard taillights, interior lighting. Manual provides bulb types, replacement procedures, and wiring for all lights.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Typically every 5,000-10,000 km or 6-12 months, depending on engine and driving conditions. Manual specifies exact intervals.
Timing Belt Chain:
Diesel engines (4JA1, 4JH1-TC) often use timing chains, requiring minimal maintenance. Petrol engines may use belts or chains; manual will specify replacement intervals if applicable.
Fluid Specifications
Engine Oil:
API CI-4/CH-4 for Diesel, API SJ/SL for Petrol. Viscosity typically 10W-30 or 15W-40. Manual will list specific grades and capacities.
Transmission Fluid:
Dexron III/VI for automatics, GL-4 for manual gearboxes. Capacities vary by transmission type. Manual specifies exact fluid types and quantities.
Coolant:
Ethylene Glycol based, typically a green or long-life pink/orange coolant. Manual will specify type and mixture ratio (e.g., 50/50).
Known Issues
Diesel Engine Notes:
Potential for injector pump issues, turbocharger wear on high-mileage 4JH1-TC engines, exhaust gas recirculation (EGR) system clogging.
Petrol Engine Notes:
V6 engines may experience ignition coil issues or oil leaks; 4-cylinder engines are generally robust but require regular maintenance.
Chassis Body:
Rust in common areas (wheel arches, chassis rails), suspension component wear (bushings, ball joints), brake system component wear (rotors, pads).
📚 Vehicle History
Brand Heritage
Holden Connection:
Holden Rodeo/Colorado were badge-engineered versions of Isuzu platforms, representing Holden's entry into the light commercial vehicle and pickup truck segment in Australia.
Model Evolution
Tf Series Significance:
The TF series (produced from 1997-2002, with overlap into the 2003-2008 range as the 'new' generation) represented a significant update, moving to more modern chassis and powertrains.
Production
Manufacturing Locations:
Primarily manufactured by Isuzu in Japan and assembled in various locations globally, including Australia for some Holden variants.
🏆 Awards & Recognition
Recognitions
Model Legacy:
The Isuzu D-Max platform, on which these vehicles are based, has a strong reputation for durability and capability in the light commercial vehicle segment globally.
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