2004-2007 TRX400 Rancher 400 Service Manual Repair
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🏷️ Basic Information Identification Make: Honda Model: TRX400FA/FGA Fourtrax Rancher 400 AT Model Variant 1: TRX400FA Fourtrax Rancher 400 AT Model Variant 2: TRX400FGA Fourtrax Rancher 400 AT GPScape Codes Chassis Code Fa: TRX400FA Chassis Code Fga: TRX400FGA 👋 Introduction Market Position Category: Powersports, All-Terrain Vehicle (ATV) Target User: ATV owners, mechanics, technicians, restoration enthusiasts Competitive Analysis Competitors: Yamaha Kodiak, Polaris Sportsman, Suzuki KingQuad Key Features Atv Features: Automatic transmission, selectable 2WD/4WD, independent front suspension, torque-sensing front differential, GPScape navigation (on FGA models) Manual Value Proposition Benefit: Enables owners to perform all necessary maintenance, repairs, and diagnostics, saving time and money. 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007 Models Covered: TRX400FA, TRX400FGA Trim Levels Covered: AT (Automatic Transmission), AT GPScape (with GPS Navigation System) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, troubleshooting, maintenance Transmission: Automatic transmission (AT) operation, maintenance, repair Fuel System: Carburetor tuning, fuel pump, fuel lines, fuel tank maintenance Cooling System: Radiator, fan, coolant, water pump service Lubrication System: Oil pump, oil filter, oil passages, oil change procedures Electrical System: Battery, charging system, ignition system, starter motor, lighting, meters, switches Frame And Body: Frame inspection, body panel removal/installation, exhaust system service Suspension And Steering: Front and rear suspension components, shock absorbers, steering mechanism, wheel alignment Brakes: Hydraulic brake system, front and rear brake components, bleeding procedures Gp Scape System: GPScape unit (if equipped) installation, operation, and troubleshooting Procedures Included Major Repairs: Engine rebuilds, transmission overhauls, suspension overhauls Maintenance: Scheduled maintenance, fluid changes, filter replacements, general upkeep Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts Diagnostics: Step-by-step diagnostic routines for all major systems Adjustments: Carburetor adjustments, valve clearance adjustments, brake adjustments Installation: Component installation and removal procedures Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Detail Level: Detailed illustrations, diagrams, wiring schematics, torque specifications, clearances 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, clear text and images for easy reading and printing Binding Type Type: Digital (PDF) - No physical binding Paper Type Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, OHV, air-cooled V-twin Displacement: 397 cc Bore X Stroke: 67.0 mm x 55.5 mm Compression Ratio: 8.8:1 Ignition: CDI Valve Clearance Intake: 0.10 - 0.15 mm (cold) Valve Clearance Exhaust: 0.15 - 0.20 mm (cold) Performance Horsepower: Approx. 20-22 HP (estimated, varies by source and exact model year) Torque: Not explicitly stated in product info, but indicative of a utility ATV engine Fuel System Carburetor Type: Keihin CV-type (likely dual carburetors) Fuel Capacity: 3.0 US gal / 11.4 L Fuel Type: Unleaded gasoline, 86 octane or higher 🔧 Transmission Standard Type: Automatic Transmission (AT) with torque converter Drive Modes: 2WD/4WD selectable, Torque-sensing front differential Gear Selection: F (Forward), N (Neutral), R (Reverse) Features Final Drive: Sealed O-ring chain (rear), front driveshaft (front) Transmission Fluid: Honda ATV Specific Oil (check manual for exact specification and capacity) 📐 Dimensions Exterior Overall Length: Approx. 80.8 inches (2053 mm) Overall Width: Approx. 47.1 inches (1196 mm) Overall Height: Approx. 45.7 inches (1161 mm) Wheelbase: Approx. 50.0 inches (1270 mm) Weights Dry Weight: Approx. 570 lbs (258.5 kg) Curb Weight: Not specified, but typically higher than dry weight Towing Capacity: Not specified, but generally rated for light towing applications Dimensions Ground Clearance: Approx. 8.2 inches (208 mm) 🛡️ Safety Features Ratings Safety Certification: Not applicable for ATVs in terms of NHTSA or Euro NCAP ratings Active Features Braking: Hydraulic disc brakes (front and rear), engine braking Handling: Independent front suspension, stable chassis design Passive Features Operator Protection: Handlebar grips, footpegs, seating position designed for stability 💡 Technology Features Infotainment Gp Scape System: Integrated GPS navigation system (on TRX400FGA models) for tracking routes and locations. Driver Assistance Traction Control: No electronic traction control; relies on mechanical 4WD system and torque-sensing front differential. Connectivity Connectivity Features: None; purely mechanical and electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 600 miles (1000 km) or 6 months (refer to manual for exact schedule) Air Filter Cleaning: Every 300 miles (500 km) or 3 months (more frequently in dusty conditions) Spark Plug Replacement: Every 2,000 miles (3200 km) or 24 months Valve Clearance Check: Every 2,000 miles (3200 km) or 24 months Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (check manual for specific Honda recommendation) Engine Oil Capacity: Approx. 1.8 US qt (1.7 L) without filter change, 1.9 US qt (1.8 L) with filter change Coolant Type: Honda Antifreeze/Coolant (Type 1) or equivalent (50/50 mix with distilled water) Brake Fluid Type: DOT 3 brake fluid Known Issues Common Wear Items: Brake pads, tires, suspension bushings, drive chain/sprockets Potential Problems: Carburetor gumming if not used regularly, occasional starter motor issues,...
Carburetor gumming if not used regularly, occasional starter motor issues, potential for wear in the automatic transmission components under heavy use.
📚 Vehicle History
Brand Heritage
Manufacturer:
Honda Motor Co., Ltd.
Reputation:
Known for reliability, durability, and engineering excellence in powersports
Model Evolution
Predecessors:
Honda TRX300FW, TRX450 Foreman
Evolution:
The Rancher line evolved with the introduction of the AT and GPScape models, offering advanced features for the time.
Production
Production Period:
2004-2007
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Honda ATVs are generally well-regarded for their build quality and reliability, though specific awards for this model variant are not readily available.
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