Husqvarna SMR 511 2011 2012 Workshop Service Repair Manual
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The SMR 511, produced for the 2011 and 2012 model years, represents a potent supermoto motorcycle designed for exhilarating street performance with an aptitude for occasional off-road excursions. This first-generation SMR 511 model, built upon a rich off-road heritage, typically features a single-cylinder, four-stroke engine in the 510cc class, producing approximately 50-60 horsepower and around 40-45 lb-ft of torque. Its design emphasizes agility and rider engagement, often incorporating advanced chassis components and a focus on high-performance capabilities, making it a competitive offering in its segment. This comprehensive Workshop Service Repair Manual in English is your definitive guide for all aspects of the SMR 511 (2011-2012). It covers essential areas including general information, detailed engine specifications, transmission systems, chassis components, and electrical systems, complete with wiring diagrams. The manual provides in-depth, professional-level procedures for scheduled maintenance, fluid changes, lubrication, engine removal and installation, disassembly, assembly, cleaning, and reinstallation of all major components. Furthermore, it offers extensive diagnostic and troubleshooting guidance, enabling owners and technicians to effectively maintain, repair, and optimize their SMR 511 for peak performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR 511 Year: 2011, 2012 Codes Vin Decoder Model Code: Not specified in product information, but typically varies by region and specific sub-model. Generation Model Generation: First generation SMR 511 model, introduced around 2010/2011. 👋 Introduction Market Position Category: Supermoto Motorcycle Competitive Analysis Segment Competitors: Competes with other European and Japanese supermoto offerings of the era, emphasizing performance and street-focused dirt bike capabilities. Key Features Unique Selling Points: Designed for both aggressive street riding and occasional off-road excursions, often featuring high-performance engines and advanced chassis components. Manual Value Proposition Cost Savings: Enables owners to perform maintenance and repairs themselves, potentially saving hundreds or thousands of dollars on labor costs. 📋 Manual Details Coverage Areas Primary Coverage: All Models/Engines/Trim/Transmissions Types for Husqvarna SMR 511 2011-2012. Page Count Estimated Page Count: Hundreds of pages (as stated in product description). Manual Type Type: Workshop Service Repair Manual Content Type: Factory-level service and repair manual. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Related: Fuel system, Cooling system, Engine top end, Clutch, Engine lubrication system, Crankshaft/Transmission. Chassis Related: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame. Electrical Systems: Electrical System, Wiring Diagrams. General Information: Includes basic specifications, vehicle identification, and general operating principles. Procedures Included Maintenance: Scheduled maintenance, fluid changes, lubrication. Repair And Rebuild: Disassembly, assembly, cleaning, reinstallation procedures for all major components. Diagnostics And Troubleshooting: Comprehensive diagnostic and troubleshooting information, including electrical system diagnostics. Engine Removal Installation: Detailed steps for removing and reinstalling the engine from the chassis. Appendix: Likely contains supplementary information, such as torque specifications, electrical diagrams, or troubleshooting charts. Technical Depth Depth: Professional-level, complete informational book used by local service/repair shops. Includes step-by-step repair procedures, critical specifications, detailed diagrams, and photos. 📊 Manual Specifications File Format Format Details: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Quality: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke (likely based on an off-road engine platform). Engine Displacement: 510cc class (exact figures would be detailed in the manual, e.g., 503cc for some variants). Performance Horsepower Estimate: Typically in the 50-60 hp range, depending on specific tuning and market. Torque Estimate: Torque figures usually around 40-45 lb-ft. Fuel System Fuel Delivery: Likely fuel injected (EFI) with electronic throttle control. Ignition System: Electronic ignition (CDI or similar). Engine Top End Valve Train: DOHC (Double Overhead Camshafts), 4 valves per cylinder is common for this class. Engine Lubrication System Oil Type Recommendation: Specific motorcycle-grade synthetic or semi-synthetic oil, typically SAE 10W-50 or 15W-50. (Refer to manual for precise OEM specification). Oil Capacity: Approximately 1.0-1.2 liters (refer to manual for exact figure and dry/wet fill). 🔧 Transmission Standard Transmission Type: 6-speed sequential manual transmission. Optional Optional Transmissions: N/A (Typically single transmission option for this model). Features Clutch Type: Hydraulically actuated wet multi-plate clutch. Final Drive Type: Chain drive. 📐 Dimensions Weights Dry Weight: Around 130-140 kg (287-309 lbs) is typical for this class of motorcycle. Wet Weight: Approximately 140-150 kg (309-331 lbs) with fluids. Exterior Wheelbase: Approximately 1490-1500 mm (58.7-59.1 inches). Seat Height: Around 890-900 mm (35.0-35.4 inches). 🛡️ Safety Features Ratings Crash Test Ratings: N/A for motorcycles; safety relies on rider skill and design features. Active Features Braking System: Hydraulic disc brakes front and rear. Front likely dual discs or a large single disc with radial calipers. Rear single disc. Suspension System: Fully adjustable upside-down front forks and adjustable rear monoshock suspension. 💡 Technology Features Infotainment Dashboard Display: Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level...
The SMR 511, produced for the 2011 and 2012 model years, represents a potent supermoto motorcycle designed for exhilarating street performance with an aptitude for occasional off-road excursions. This first-generation SMR 511 model, built upon a rich off-road heritage, typically features a single-cylinder, four-stroke engine in the 510cc class, producing approximately 50-60 horsepower and around 40-45 lb-ft of torque. Its design emphasizes agility and rider engagement, often incorporating advanced chassis components and a focus on high-performance capabilities, making it a competitive offering in its segment.
This comprehensive Workshop Service Repair Manual in English is your definitive guide for all aspects of the SMR 511 (2011-2012). It covers essential areas including general information, detailed engine specifications, transmission systems, chassis components, and electrical systems, complete with wiring diagrams. The manual provides in-depth, professional-level procedures for scheduled maintenance, fluid changes, lubrication, engine removal and installation, disassembly, assembly, cleaning, and reinstallation of all major components. Furthermore, it offers extensive diagnostic and troubleshooting guidance, enabling owners and technicians to effectively maintain, repair, and optimize their SMR 511 for peak performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR 511
Year:
2011, 2012
Codes
Vin Decoder Model Code:
Not specified in product information, but typically varies by region and specific sub-model.
Generation
Model Generation:
First generation SMR 511 model, introduced around 2010/2011.
👋 Introduction
Market Position
Category:
Supermoto Motorcycle
Competitive Analysis
Segment Competitors:
Competes with other European and Japanese supermoto offerings of the era, emphasizing performance and street-focused dirt bike capabilities.
Key Features
Unique Selling Points:
Designed for both aggressive street riding and occasional off-road excursions, often featuring high-performance engines and advanced chassis components.
Manual Value Proposition
Cost Savings:
Enables owners to perform maintenance and repairs themselves, potentially saving hundreds or thousands of dollars on labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Models/Engines/Trim/Transmissions Types for Husqvarna SMR 511 2011-2012.
Page Count
Estimated Page Count:
Hundreds of pages (as stated in product description).
Disassembly, assembly, cleaning, reinstallation procedures for all major components.
Diagnostics And Troubleshooting:
Comprehensive diagnostic and troubleshooting information, including electrical system diagnostics.
Engine Removal Installation:
Detailed steps for removing and reinstalling the engine from the chassis.
Appendix:
Likely contains supplementary information, such as torque specifications, electrical diagrams, or troubleshooting charts.
Technical Depth
Depth:
Professional-level, complete informational book used by local service/repair shops. Includes step-by-step repair procedures, critical specifications, detailed diagrams, and photos.
📊 Manual Specifications
File Format
Format Details:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Quality:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (likely based on an off-road engine platform).
Engine Displacement:
510cc class (exact figures would be detailed in the manual, e.g., 503cc for some variants).
Performance
Horsepower Estimate:
Typically in the 50-60 hp range, depending on specific tuning and market.
Torque Estimate:
Torque figures usually around 40-45 lb-ft.
Fuel System
Fuel Delivery:
Likely fuel injected (EFI) with electronic throttle control.
Ignition System:
Electronic ignition (CDI or similar).
Engine Top End
Valve Train:
DOHC (Double Overhead Camshafts), 4 valves per cylinder is common for this class.
Engine Lubrication System
Oil Type Recommendation:
Specific motorcycle-grade synthetic or semi-synthetic oil, typically SAE 10W-50 or 15W-50. (Refer to manual for precise OEM specification).
Oil Capacity:
Approximately 1.0-1.2 liters (refer to manual for exact figure and dry/wet fill).
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual transmission.
Optional
Optional Transmissions:
N/A (Typically single transmission option for this model).
Features
Clutch Type:
Hydraulically actuated wet multi-plate clutch.
Final Drive Type:
Chain drive.
📐 Dimensions
Weights
Dry Weight:
Around 130-140 kg (287-309 lbs) is typical for this class of motorcycle.
Wet Weight:
Approximately 140-150 kg (309-331 lbs) with fluids.
Exterior
Wheelbase:
Approximately 1490-1500 mm (58.7-59.1 inches).
Seat Height:
Around 890-900 mm (35.0-35.4 inches).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles; safety relies on rider skill and design features.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front likely dual discs or a large single disc with radial calipers. Rear single disc.
Suspension System:
Fully adjustable upside-down front forks and adjustable rear monoshock suspension.
💡 Technology Features
Infotainment
Dashboard Display:
Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level (if equipped), and warning lights.
Driver Assistance
ABS Availability:
ABS was optional or standard depending on the market and specific sub-model for the 2011-2012 SMR 511. The manual would clarify its inclusion.
Connectivity
Connectivity Features:
N/A (Motorcycles of this era typically did not feature Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. Manual will specify.
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially with off-road use, typically every 1,000-2,000 km.
Spark Plug Replacement:
Generally between 8,000-12,000 km, depending on the spark plug type and usage.
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 recommended (refer to manual for specific requirement).
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates, and fork seals are typical wear items on performance motorcycles.
Potential Electrical Faults:
Wiring harness integrity, stator, and rectifier can be areas to inspect for electrical issues in older European motorcycles.
Engine Performance Tuning:
Proper fuel mapping and air filter maintenance are crucial for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, originating from Sweden in 1903.
Model Evolution
Supermoto Development:
Husqvarna has a strong heritage in off-road racing, and the SMR line represents their supermoto offerings, adapting their dirt bike platforms for street performance.
Production
Manufacturing Location:
During this period, Husqvarna was part of the MV Agusta group (under Harley-Davidson ownership before being sold to KTM). Production may have been in Italy.
🏆 Awards & Recognition
Recognitions
Industry Reviews:
The SMR 511 was generally well-received for its performance and handling, often praised for its potent engine and agile chassis.
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