Introducing the 2010 SMR510, a high-performance supermoto motorcycle engineered for agile handling and exhilarating street-legal performance. Building on a rich heritage, this model combines the DNA of motocross and enduro racing with a powerful 503cc liquid-cooled, four-stroke engine. Its design philosophy emphasizes a potent powertrain, responsive chassis, and a rider-focused experience, making it a compelling choice for enthusiasts seeking a versatile and capable machine. This comprehensive Service Repair Workshop Manual provides in-depth guidance for maintaining and repairing your 2010 SMR510. It covers all essential aspects, including complete engine and chassis system repairs, detailed maintenance procedures, and thorough troubleshooting guides. With mechanic-level detail, including torque specifications and component tolerances, this manual is an indispensable resource for owners and technicians to ensure the optimal performance and longevity of the motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR510 Year: 2010 Codes Model Code Vin: VMX 👋 Introduction Market Position Segment: Supermoto/Street Motocross Competitive Analysis Competitors: KTM 530 EXC, Aprilia SXV550, Yamaha WR450F Key Features Vehicle Type: High-Performance Supermoto Motorcycle Design Philosophy: Agile Handling, Powerful Engine, Street-Legal Performance 📋 Manual Details Coverage Areas Engine Repair: Complete Chassis Systems: Complete Electrical System: Complete Maintenance: Comprehensive Troubleshooting: Detailed Page Count Estimated Pages: 300-400 Manual Type Type: Service Repair Workshop Manual Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Top End, Bottom End, Cooling System, Lubrication System, Fuel System, Ignition System Transmission: Clutch, Gearbox, Shift Mechanism Chassis: Frame, Swingarm, Suspension (Front & Rear), Steering, Wheels, Tires Brakes: Front & Rear Brake Systems, Hydraulic Lines, Calipers, Master Cylinders Electrical: Wiring Diagrams, Battery, Charging System, Ignition, Lighting, Instruments, ECU Fuel System: Fuel Tank, Fuel Pump, Injectors, EFI System Procedures Included Maintenance: Routine Checks, Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearance Diagnostics: Troubleshooting Guides, Fault Code Interpretation (if applicable), Symptom-Based Diagnostics Repair: Component Removal & Installation, Overhaul Procedures, Adjustments Assembly: Complete Motorcycle Assembly, Component Reassembly Technical Depth Depth: Mechanic-Level Detail, Includes Torque Specifications, Component Tolerances, Special Tool Requirements 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-Resolution, Optimized for Digital Viewing and Printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Text Search: Searchable Text Layers Included ⚙️ Engine Specifications Primary Engine Engine Type: Single-Cylinder, Four-Stroke Displacement: 503cc Bore X Stroke: 99mm x 72.5mm Cooling System: Liquid-Cooled Valve Train: SOHC, 4 Valves Performance Horsepower: ~50 HP (Estimated) Torque: ~48 Nm (Estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Mikuni D45 Fuel Type: Unleaded Gasoline (91+ Octane) Lubrication System Oil Type: SAE 10W-50 Synthetic Motorcycle Oil Oil Capacity: ~1.5 Liters 🔧 Transmission Standard Type: 6-Speed Constant Mesh Clutch Type: Wet Multi-Plate, Hydraulic Actuation Features Final Drive: O-Ring Chain Fluid Type Transmission Oil: SAE 75W-90 or 80W-90 Gear Oil 📐 Dimensions Exterior Length: ~2210 mm Width: ~820 mm Height: ~1170 mm Weights Dry Weight: ~113 kg Wet Weight: ~126 kg (Estimated) Wheels Tires Front Wheel Size: 17 x 3.50 Rear Wheel Size: 17 x 4.25 Front Tire Size: 120/70-17 Rear Tire Size: 150/60-17 Bolt Pattern: 5x114.3 (Rear, Typical) 🛡️ Safety Features Ratings Crash Test: N/A (Motorcycle) Active Features Braking System: Hydraulic Disc Brakes (Front & Rear), Braided Steel Lines ABS: Not Available Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Display: Digital LCD Instrument Cluster Features: Speedometer, Tachometer, Odometer, Trip Meter, Clock, Diagnostic Indicators Driver Assistance Traction Control: Not Available 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 6 months Air Filter Cleaning: Every 1,000 km or as needed Valve Clearance Check: Every 6,000 km Spark Plug Replacement: Every 6,000 km Fluid Specifications Coolant Type: Ethylene Glycol Based Antifreeze (50/50 Mix with Distilled Water) Brake Fluid Type: DOT 4 Known Issues Common Complaints: Occasional EFI glitches, potential for stator failure (check manual for specific tests) Torque Specifications Drain Plug Torque: 15 Nm (Consult manual for exact value) 📚 Vehicle History Brand Heritage Founder: Gustaf de Laval Origin: Sweden (Founded 1689, Motorcycle division later) Model Evolution Predecessor: Husqvarna SMR450 Designer Influence: Motocross and Enduro DNA, adapted for street use Production Manufacturer: Husqvarna Motorcycles Manufacturing Location: Varese, Italy (under BMW ownership at the time) 🏆 Awards & Recognition Recognitions Industry Awards: N/A (Specific model awards not readily available, but brand known for off-road prowess)