Basic Information Identification Make: Husqvarna Model: TE 630 / SMS 630 Year: 2011 Codes Manual Product Code: 2011_Husqvarna_TE630_SMS630_Workshop_Service_Repair_Manual_Download_11_PDF Introduction Market Position Vehicle Segment: Dual-sport (TE) and Supermoto (SMS) motorcycles, appealing to riders seeking versatility for on-road and off-road use (TE) or dedicated street performance (SMS). Competitive Analysis Competitors: Competed against models from KTM (e.g., 690 Duke/Enduro), Yamaha (e.g., WR250R/X, XT660 series), Suzuki (e.g., DRZ400S/SM), and Honda (e.g., XR650L). Key Features Engine Platform: Single-cylinder, liquid-cooled engine known for its tractable power delivery and robust construction. Suspension Design: High-quality, adjustable suspension components (Marzocchi forks, Sachs shock) providing excellent damping for varied terrain. Braking System: Powerful Brembo brakes, offering superior stopping power and feel, particularly on the SMS variant. Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: 300-500 (Estimated based on typical workshop manuals for this class of vehicle) Manual Coverage Systems Covered Engine Management: Fuel injection system, ignition system, ECU diagnostics, sensor operations. Engine Mechanical: Top end (cylinder head, valves, camshafts), bottom end (crankshaft, connecting rods, pistons), lubrication system, cooling system. Transmission: Clutch operation and adjustment, gearbox disassembly and assembly, shift mechanism. Chassis And Suspension: Front fork (damping, seals, oil changes), rear shock absorber, swingarm, linkage systems, steering head bearings. Brakes: Hydraulic system, caliper maintenance, brake pad replacement, disc inspection, bleeding procedures. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation. Fuel System: Fuel pump, fuel filter, injectors, fuel tank inspection. Exhaust System: Muffler and pipe inspection, gasket replacement. Wheels And Tires: Wheel bearing maintenance, tire inspection and replacement, spoke tension adjustment (TE models). Bodywork And Trim: Fairing removal and installation, seat, plastics. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement. Troubleshooting: Diagnostic flowcharts, fault code interpretation (if applicable), common problem diagnosis. Major Repairs: Engine rebuild procedures, transmission overhaul, suspension servicing, electrical component replacement. Inspections: Pre-ride checks, seasonal storage and retrieval procedures, component wear analysis. Technical Depth Diagnostic Capabilities: Includes information on reading fault codes, understanding sensor outputs, and diagnosing electrical gremlins. Rebuild Procedures: Provides detailed, step-by-step instructions for complete engine and transmission overhauls, including torque specifications. Customization Support: While not a modification guide, it provides the foundational knowledge for understanding how components function, aiding in informed aftermarket part selection. Manual Specifications File Format File Type: PDF Searchable Text: Likely to be searchable text, allowing for quick information retrieval. Print Quality Printability: Designed for printing, with clear diagrams and text. Binding Type Digital Format: Digital download (no physical binding) Paper Type Digital Content: Digital document optimized for screen viewing and printing. Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, SOHC Displacement: 600.4 cc (36.6 cubic inches) Bore X Stroke: 100 mm x 76.4 mm Compression Ratio: 12.0:1 Performance Horsepower: Approx. 57 HP @ 7,500 RPM (Manufacturer claims vary slightly) Torque: Approx. 55 Nm (40.5 lb-ft) @ 6,000 RPM (Manufacturer claims vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication System Oil Type: SAE 10W-50 Synthetic Motorcycle Oil Oil Capacity: Approx. 2.0 Liters (2.1 US Quarts) with filter change Transmission Standard Transmission Type: 6-speed sequential manual transmission Optional Transmission Options: N/A (Single transmission option) Features Clutch Type: Wet multi-plate clutch, hydraulically actuated Final Drive: Chain drive Dimensions Exterior Length: Approx. 2,260 mm (88.9 inches) - TE 630 / 2,200 mm (86.6 inches) - SMS 630 (Varies slightly) Width: Approx. 830 mm (32.7 inches) - TE 630 / 790 mm (31.1 inches) - SMS 630 (Varies slightly) Height: Approx. 1,215 mm (47.8 inches) - TE 630 / 1,180 mm (46.5 inches) - SMS 630 (Varies slightly) Weights Dry Weight: Approx. 146 kg (321.9 lbs) - TE 630 / 145 kg (320 lbs) - SMS 630 (Manufacturer claims vary) Fuel Capacity: 12 Liters (3.2 US Gallons) Tires And Wheels Front Tire Size: TE: 90/90-21 (Spoked) / SMS: 120/70-17 (Cast Alloy) Rear Tire Size: TE: 140/80-18 (Spoked) / SMS: 160/60-17 (Cast Alloy) Front Brake: 300 mm disc, 4-piston radial caliper (Brembo) Rear Brake: 240 mm disc, 2-piston caliper (Brembo) Safety Features Ratings Safety Features: ABS available as an option on some models/markets (check VIN/specifications). Active Features Braking Performance: High-performance Brembo braking system contributes significantly to active safety. Passive Features Frame Construction: Robust steel trellis frame provides a stable and safe riding platform. Technology Features Infotainment Instrumentation: Digital LCD dashboard displaying speed, RPM, odometer, trip meter, fuel level, clock, and warning lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on some models, providing enhanced safety. Connectivity Diagnostic Port: Likely to have a diagnostic port for connection to specialized diagnostic tools, though often proprietary or basic. Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 12 months, whichever comes first. Air Filter Cleaning:...