This comprehensive service and parts manual provides detailed information for maintaining, assembling, disassembling, and servicing your HYSTER D114 (E25XM, E30XM, E35XM, E40XMS) electric forklift. The manual covers a wide range of topics, including:
**Service Manual Contents:**
* **Frame:** In-depth information on the frame construction and components.
* **DC Motor Maintenance:** Detailed instructions on maintaining the DC motor for optimal performance.
* **Drive Axle, Speed Reducer & Differential:** Comprehensive coverage of the drive axle, speed reducer, and differential systems, including repair and maintenance procedures.
* **Steering System:** Step-by-step guidance on servicing the steering system, including the steering axle, steering housing, and control unit.
* **Brake System:** Thorough coverage of the brake system, including troubleshooting and repair procedures.
* **Hydraulic System:** Detailed information on the hydraulic system, including the main control valve, tilt cylinders, and associated components.
* **Electrical System:** Comprehensive instructions on maintaining and repairing the electrical system.
* **EV-100ZX/T100-Troubleshooting and Adjustments:** Guidance on troubleshooting and adjusting the EV-100ZX/T100 system using a computer.
* **EV-100ZX Motor Controller Parameter Tables:** Detailed tables providing parameter settings for the EV-100ZX motor controller.
* **SR/SP Motor Controller-Description/Operation:** Clear explanations of the SR/SP motor controller and its operation.
* **SEM Display Panel:** Instructions on using the SEM display panel, including troubleshooting and adjustments.
* **SR/SP Motor Controller Parameter Tables:** Detailed tables providing parameter settings for the SR/SP motor controller.
* **SEM Display Panel:** Instructions on using the SEM display panel, including troubleshooting and adjustments.
* **SR/SP Motor Controller-Troubleshooting:** Guidance on troubleshooting issues related to the SR/SP motor controller.
* **Industrial Battery:** Information on maintaining and replacing the industrial battery.
* **Mast - Description:** Detailed descriptions of the mast components and their functions.
* **Mast - Repair:** Comprehensive instructions for repairing the mast, including troubleshooting and maintenance procedures.
* **Inch (SAE) and Metric Fasteners:** Reference tables for inch and metric fasteners used in the forklift.
* **Periodic Maintenance:** A schedule of recommended periodic maintenance tasks.
* **Capacities and Specifications:** Technical specifications and capacities for the forklift.
* **Diagrams:** Numerous diagrams to help visualize and understand the components and systems.
**Parts Manual Contents:**
* **Frame:** Detailed parts breakdown of the frame components.
* **Drive Axle:** Comprehensive parts list for the drive axle assembly.
* **Steering:** Parts list for the steering system, including the steering axle, steering housing, and control unit.
* **Brake/Accelerator:** Parts list for the brake and accelerator systems.
* **Electrical:** Parts list for the electrical system and its components.
* **Hydraulic:** Parts list for the hydraulic system, including the main control valve, tilt cylinders, and associated components.
* **Mast (Two-Stage Limited Free-Lift-A551):** Parts list for the two-stage limited free-lift mast (A551).
* **Mast (Three-Stage Full Free-Lift-A555):** Parts list for the three-stage full free-lift mast (A555).
* **Mast (Two-Stage Full Free-Lift-A559):** Parts list for the two-stage full free-lift mast (A559).
* **Optional:** Parts list for optional accessories.
* **Numerical Index:** A numerical index for easy reference to the parts list.
This manual is a valuable resource for anyone working on a HYSTER D114 (E25XM, E30XM, E35XM, E40XMS) electric forklift. The comprehensive content, detailed illustrations, and easy-to-follow instructions allow you to confidently diagnose, repair, and maintain your forklift.
The Hyster D114 electric forklift is a robust and reliable workhorse designed for demanding industrial applications. This versatile forklift, available in various models (E25XM, E30XM, E35XM, and E40XMS), boasts impressive lifting capacities ranging from 2500 kg to 4000 kg. Its compact design and maneuverability make it ideal for working in tight spaces, while its powerful electric motor ensures efficient and clean operation. The D114 is equipped with a wide range of features designed to enhance operator comfort and safety, including a spacious cab with adjustable seating, intuitive controls, and an excellent visibility profile. The robust construction, combined with advanced engineering, promises durability and longevity, making it a valuable investment for any industrial setting.
The Hyster D114 electric forklift is specifically designed for various lifting and material handling tasks in diverse industries. Its electric powertrain eliminates the need for fossil fuels, ensuring a clean and quiet operation, making it suitable for enclosed environments or areas with noise restrictions. The advanced electronic controls provide precise and responsive handling, while the regenerative braking system enhances energy efficiency and reduces wear on the braking components. The D114 is also equipped with an array of safety features, including an emergency stop button, an operator presence system, and a load capacity indicator, ensuring operator safety and protecting the forklift from overloading. These features, combined with its reliable performance and robust construction, make the Hyster D114 a top choice for businesses seeking a dependable and efficient electric forklift for their material handling needs.