IH Case International 2090 2290 2390 2590 2094 2294 2394 2594 Tractor Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: International Harvester (IH) Model: 2090, 2290, 2390, 2590, 2094, 2294, 2394, 2594 Codes Product Name: IH Case International 2090 2290 2390 2590 2094 2294 2394 2594 Tractor Complete Workshop Service Repair Manual PDF Download 👋 Introduction Market Position Target Audience: Farm owners, mechanics, agricultural equipment technicians, maintenance managers. Competitive Analysis Value Proposition: Enables significant cost savings by empowering users to perform their own maintenance and repairs. Key Features Ease Of Use: Features step-by-step instructions and clear illustrations to simplify complex procedures. Accessibility: Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenient access in the workshop or field. Instant Delivery: Immediate availability via email after purchase confirmation. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Varies by specific model and engine, typically several hundred pages for a complete service manual. 📖 Manual Coverage Systems Covered Engine Systems: Fuel system, cooling system, lubrication system, intake and exhaust systems, engine overhaul, timing, diagnostics. Transmission Systems: Clutch, gearbox, power take-off (PTO) operation and repair, differential, final drives, hydraulic transmission control. Hydraulic Systems: Hydraulic pump, control valves, cylinders, filters, reservoir, flow and pressure testing, troubleshooting. Electrical Systems: Starting system, charging system, lighting, instrumentation, wiring diagrams, troubleshooting, component testing. Brake Systems: Service brakes (wet disc), parking brake, hydraulic brake system diagnostics and repair. Steering Systems: Power steering system, steering components, troubleshooting. Operator Station: Cab systems, HVAC (if equipped), controls, seating, instrument panel. Front Axle And Drive: Front axle assembly, drive components, lubrication. Rear Axle And Hitch: Rear axle assembly, PTO drive, three-point hitch system operation and repair. Procedures Included Maintenance Procedures: Lubrication points, fluid changes, filter replacements, safety checks, pre-operation inspections. Repair Procedures: Step-by-step instructions for overhauling components, replacing parts, and addressing common wear items. Troubleshooting Guides: Diagnostic charts, symptom analysis, common problem identification and solutions. Disassembly And Assembly: Detailed instructions for removing and reinstalling major components and sub-assemblies. Calibration And Adjustment: Procedures for setting engine timing, hydraulic pressures, clutch adjustments, and other critical settings. Technical Depth Depth Of Coverage: Comprehensive, from routine maintenance to major overhauls and in-depth diagnostics. Diagnostic Capabilities: Advanced diagnostics, including electrical system troubleshooting and hydraulic system performance testing. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution for clear text and detailed diagrams. Printable on demand. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Case IH (formerly International Harvester) Common Engine Types: Typically feature turbocharged diesel engines, such as Case IH DT-466 or similar IH/Navistar diesel engines. Performance Horsepower Range: Varies by model, generally in the 100-200 HP range (e.g., 2090/2094: approx. 115-135 HP, 2590/2594: approx. 170-190 HP). Torque Characteristics: Designed for high torque output for heavy-duty agricultural applications. Fuel System Fuel Type: Diesel Injection System: Inline injection pumps or rotary injection pumps, depending on specific engine variant. Maintenance Oil Capacity Estimate: Typically around 15-20 quarts (14-19 liters) with filter. Specific capacity listed in manual. 🔧 Transmission Standard Transmission Type: Powershift transmission (e.g., Case IH 16-speed PowerShift). Optional Optional Transmissions: While PowerShift was dominant, some configurations might have offered direct drive or other options for specific markets or applications. Features Powershift Capabilities: Allows for on-the-go shifting between gears without using the clutch pedal. Fluid Specifications Transmission Fluid Type: Refer to manual for specific SAE viscosity grade and OEM specifications (e.g., Case IH Hy-Tran Plus or equivalent). 📐 Dimensions Exterior Wheelbase Estimate: Varies by model, typically around 100-120 inches (2540-3048 mm). Weights Operating Weight Estimate: Ranges from approximately 12,000 lbs (5,443 kg) to over 18,000 lbs (8,165 kg) depending on configuration. 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) equipped as standard or optional on most models for operator safety. Active Features Braking System: Wet multi-disc brakes for reliable stopping power in all conditions. Passive Features Operator Safety: Emphasis on operator safety with integrated safety features and the availability of cabs with enhanced protection. 💡 Technology Features Infotainment Infotainment Features: Primarily functional operator controls and instrumentation. Audio systems were typically basic AM/FM radios or optional. Driver Assistance Driver Assistance Features: Focuses on the core mechanical and hydraulic systems for tractor operation. No advanced electronic driver assistance systems. Connectivity Connectivity Features: No modern connectivity features such as Bluetooth or GPS integration. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 250-500 operating hours, but consult manual for exact recommendation based on operating conditions and oil type. Fuel Filter Replacement: Recommended at regular intervals, often with oil changes or as per specific diagnostic indications. Hydraulic Fluid Change: Generally every 1000-1500 operating hours or annually, depending on usage and filter maintenance. Fluid Specifications Engine Oil Specification: API CD or CE rated diesel engine oil, typically 15W-40 or 30W. Check manual for exact grade and...
Step-by-step instructions for overhauling components, replacing parts, and addressing common wear items.
Troubleshooting Guides:
Diagnostic charts, symptom analysis, common problem identification and solutions.
Disassembly And Assembly:
Detailed instructions for removing and reinstalling major components and sub-assemblies.
Calibration And Adjustment:
Procedures for setting engine timing, hydraulic pressures, clutch adjustments, and other critical settings.
Technical Depth
Depth Of Coverage:
Comprehensive, from routine maintenance to major overhauls and in-depth diagnostics.
Diagnostic Capabilities:
Advanced diagnostics, including electrical system troubleshooting and hydraulic system performance testing.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution for clear text and detailed diagrams. Printable on demand.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Case IH (formerly International Harvester)
Common Engine Types:
Typically feature turbocharged diesel engines, such as Case IH DT-466 or similar IH/Navistar diesel engines.
Performance
Horsepower Range:
Varies by model, generally in the 100-200 HP range (e.g., 2090/2094: approx. 115-135 HP, 2590/2594: approx. 170-190 HP).
Torque Characteristics:
Designed for high torque output for heavy-duty agricultural applications.
Fuel System
Fuel Type:
Diesel
Injection System:
Inline injection pumps or rotary injection pumps, depending on specific engine variant.
Maintenance
Oil Capacity Estimate:
Typically around 15-20 quarts (14-19 liters) with filter. Specific capacity listed in manual.
🔧 Transmission
Standard
Transmission Type:
Powershift transmission (e.g., Case IH 16-speed PowerShift).
Optional
Optional Transmissions:
While PowerShift was dominant, some configurations might have offered direct drive or other options for specific markets or applications.
Features
Powershift Capabilities:
Allows for on-the-go shifting between gears without using the clutch pedal.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific SAE viscosity grade and OEM specifications (e.g., Case IH Hy-Tran Plus or equivalent).
📐 Dimensions
Exterior
Wheelbase Estimate:
Varies by model, typically around 100-120 inches (2540-3048 mm).
Weights
Operating Weight Estimate:
Ranges from approximately 12,000 lbs (5,443 kg) to over 18,000 lbs (8,165 kg) depending on configuration.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) equipped as standard or optional on most models for operator safety.
Active Features
Braking System:
Wet multi-disc brakes for reliable stopping power in all conditions.
Passive Features
Operator Safety:
Emphasis on operator safety with integrated safety features and the availability of cabs with enhanced protection.
💡 Technology Features
Infotainment
Infotainment Features:
Primarily functional operator controls and instrumentation. Audio systems were typically basic AM/FM radios or optional.
Driver Assistance
Driver Assistance Features:
Focuses on the core mechanical and hydraulic systems for tractor operation. No advanced electronic driver assistance systems.
Connectivity
Connectivity Features:
No modern connectivity features such as Bluetooth or GPS integration.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 250-500 operating hours, but consult manual for exact recommendation based on operating conditions and oil type.
Fuel Filter Replacement:
Recommended at regular intervals, often with oil changes or as per specific diagnostic indications.
Hydraulic Fluid Change:
Generally every 1000-1500 operating hours or annually, depending on usage and filter maintenance.
Fluid Specifications
Engine Oil Specification:
API CD or CE rated diesel engine oil, typically 15W-40 or 30W. Check manual for exact grade and specification.
Coolant Specification:
Ethylene glycol-based antifreeze mixed with water in a 50/50 ratio for freeze protection and corrosion inhibition.
Known Issues
Common Wear Points:
Wear in powershift clutches, hydraulic pump wear, fuel injection system components, and seals are common maintenance considerations.
Electrical System Concerns:
As with many tractors of this era, electrical connections and wiring insulation can degrade over time, leading to intermittent issues.
📚 Vehicle History
Brand Heritage
Manufacturer History:
International Harvester (IH) was a pioneering American manufacturer of agricultural and construction machinery, later becoming Case IH.
Model Evolution
Series Development:
These models represent a significant advancement in IH tractor technology, introducing more powerful engines, enhanced transmissions, and improved operator comfort.
Production
Production Period:
These models were primarily produced in the late 1970s and 1980s.
🏆 Awards & Recognition
Recognitions
Industry Impact:
These models were known for their robust build quality and power, contributing to IH's strong reputation in the heavy-duty tractor market.
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