ISUZU AMIGO 1989-2002 Service Repair Manual

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📚 Vehicle Manual Information ISUZU AMIGO 1989-2002 Service Repair Manual 📋 Jump to Section... 🏷️ Basic Information 👋 Introduction 📋 Manual Details 📖 Manual Coverage 📊 Manual Specifications ⚙️ Engine...

Taper: Cars

Distributeur:

UGS: 585109

Mots clés: Amigo Isuzu

Variantes de produits

Description

📚 Vehicle Manual Information

ISUZU AMIGO 1989-2002 Service Repair Manual

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Amigo

Production Years Covered:

1989-2002

Codes

Chassis Code:

UBS series (e.g., UBS52, UBS55, UBS62)

Engine Codes:

C190, C223, C223T, 4ZD1, 4ZE1

👋 Introduction

Market Position

Segment:

Compact SUV / Off-road Utility Vehicle

Target Demographic:

Individuals seeking a rugged, capable, and relatively simple off-road vehicle.

Competitive Analysis

Key Competitors:

Jeep Wrangler, Toyota 4Runner, Nissan Pathfinder, Suzuki Samurai.

Key Features

Off Road Capability:

Body-on-frame construction, robust suspension, available 4WD (often with low range).

Utility:

Removable roof (soft or hardtop), versatile interior, good towing capacity for its class.

Durability:

Known for Isuzu's reputation for building durable diesel engines and robust drivetrain components.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service and repair for 1989-2002 Isuzu Amigo models.

Page Count

Estimated Pages:

Over 1500 (typical for such comprehensive manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Disassembly, assembly, inspection, troubleshooting, and repair of all gasoline and diesel engines (C190, C223, C223T, 4ZD1, 4ZE1).

Fuel System:

Fuel injection (EFI), carburetion (early models), fuel pump, fuel filter, fuel tank, lines, and evaporative emission control.

Ignition System:

Ignition timing, spark plugs, ignition coils, distributor, ignition control module (ICM), and troubleshooting.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan clutch, and troubleshooting.

Lubrication System:

Oil pump, oil filter, oil pan, lubrication passages, and oil pressure checks.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, and emissions control components.

Transmission:

Manual and automatic transmission overhaul, repair, adjustment, fluid specifications, and troubleshooting.

Drivetrain:

Clutch system, driveshafts, U-joints, differential, axle shafts, and wheel bearings.

Suspension:

Front and rear suspension components (e.g., torsion bars, leaf springs, control arms, shock absorbers, ball joints), alignment specifications.

Steering:

Steering gear, power steering pump, hoses, linkages, and steering wheel alignment.

Brakes:

Front disc and rear drum brake systems, brake fluid specifications, bleeding procedures, hydraulic system components, parking brake.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, and troubleshooting.

Body And Frame:

Body panel removal/installation, interior trim, door mechanisms, glass, convertible top mechanisms, frame straightening and repair procedures.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, troubleshooting, and repair.

Procedures Included

Maintenance:

Routine maintenance tasks (oil changes, filter replacements, fluid checks), tune-up procedures, belt replacement, spark plug replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts.

Repair:

Detailed step-by-step repair instructions for all major components and systems.

Diagnostics:

Diagnostic trouble codes (DTCs), sensor testing, actuator testing, multimeter usage, and diagnostic tool procedures.

Rebuilding:

Complete disassembly, cleaning, inspection, measurement, and reassembly procedures for engines and transmissions.

Alignment:

Wheel alignment specifications and procedures for front and rear suspension.

Electrical Diagnostics:

Wiring diagrams with detailed component locations, circuit testing, and troubleshooting common electrical faults.

Technical Depth

Depth:

In-depth mechanical and electrical repair, including internal component specifications, tolerances, and torque values.

Target Audience:

Professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Printability:

Printable pages for on-the-go reference.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Gasoline Engine 1:

2.3L (2254cc) Inline-4 SOHC (4ZD1)

Gasoline Engine 2:

2.6L (2607cc) Inline-4 SOHC (4ZE1)

Diesel Engine 1:

1.9L (1817cc) Inline-4 Diesel (C190)

Diesel Engine 2:

2.2L (2254cc) Inline-4 Diesel (C223)

Diesel Engine 3:

2.2L (2254cc) Inline-4 Turbo Diesel (C223T)

Performance Gasoline 4Zd1

Horsepower:

Approx. 96 hp @ 4300 rpm

Torque:

Approx. 127 lb-ft @ 2200 rpm

Performance Gasoline 4Ze1

Horsepower:

Approx. 120 hp @ 4800 rpm

Torque:

Approx. 145 lb-ft @ 3200 rpm

Performance Diesel C223

Horsepower:

Approx. 68 hp @ 4000 rpm

Torque:

Approx. 112 lb-ft @ 2400 rpm

Performance Diesel C223T

Horsepower:

Approx. 83 hp @ 4000 rpm

Torque:

Approx. 135 lb-ft @ 2400 rpm

Fuel System

Injection Type Gasoline:

Electronic Fuel Injection (EFI)

Injection Type Diesel:

Indirect Injection (IDI)

Fuel Type

Gasoline:

Unleaded gasoline, 87 octane (minimum)

Diesel:

Diesel fuel

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission

Optional

Transmission Type:

4-speed automatic transmission

Features

Transfer Case:

Part-time 4WD system with manual or automatic locking front hubs (depending on year/trim).

Gear Ratios Manual:

Refer to manual for specific ratios by model and year.

Gear Ratios Automatic:

Refer to manual for specific ratios by model and year.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 Gear Oil (Check manual for exact specification).

Automatic Transmission Fluid:

Dexron III or equivalent.

📐 Dimensions

Exterior

Wheelbase:

Approximately 105.1 inches (2670 mm)

Length:

Approximately 164.2 inches (4170 mm)

Width:

Approximately 66.5 inches (1690 mm)

Height:

Approximately 64.4 inches (1635 mm)

Weights

Curb Weight:

Approx. 3,200 - 3,600 lbs (1451 - 1633 kg), varies by configuration.

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle placard, typically around 4,600 - 5,000 lbs.

Cargo

Cargo Volume:

Varies with seating configuration and roof type, generally a utilitarian space.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Limited specific official NHTSA crash test data publicly available for this model, likely performed to contemporary standards.

Active Features

Available on some later models, particularly higher trims.

Passive Features

Airbags:

Driver airbag standard from mid-1990s onwards; passenger airbag may be optional or absent on early models.

Seatbelts:

Front and rear seat belts.

Frame Construction:

Body-on-frame design, providing inherent structural rigidity for off-road conditions.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player; optional CD player on some higher trims.

Speakers:

Typically 2 or 4 speakers.

Driver Assistance

Cruise Control:

Available on some trim levels.

Connectivity

Connectivity Features:

Limited by era; primarily analog systems, no advanced connectivity features.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and engine type (refer to manual for exact recommendation).

Engine Oil Filter:

Replace with every oil change.

Air Filter:

Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000-30,000 miles (24,000-48,000 km).

Spark Plugs:

Replace every 30,000 miles (48,000 km) for conventional plugs; platinum/iridium plugs may last longer (refer to manual).

Coolant Flush:

Every 24,000-30,000 miles (38,000-48,000 km) or 2 years.

Timing Belt:

If equipped with the 4ZD1 or 4ZE1 engine, timing belt replacement is critical around 60,000-90,000 miles (96,000-145,000 km). Diesel engines use timing chains.

Fluid Specifications

Engine Oil:

API SG or higher, SAE 10W-30 or 10W-40 recommended. Diesel engines may specify different weights. Always consult manual.

Coolant:

Ethylene Glycol based, permanent type antifreeze. Consult manual for specific Isuzu coolant type or equivalent.

Brake Fluid:

DOT 3.

Power Steering Fluid:

ATF Dexron II or III.

Known Issues

Engine Coolant Leaks:

Leaking head gaskets, particularly on higher mileage 4ZD1/4ZE1 gasoline engines due to heat.

Diesel Glow Plugs:

Diesel models may experience issues with glow plug operation, affecting cold starts.

Suspension Wear:

Ball joints, tie rod ends, and bushings can wear out, especially with off-road use.

Rust:

Common on body panels, frame rails, and exhaust systems, particularly in areas with road salt.

Electrical Gremlins:

Age-related issues with wiring, grounds, and connectors can cause intermittent problems.

📚 Vehicle History

Brand Heritage

Isuzu Legacy:

Isuzu has a long history of producing rugged vehicles, particularly trucks and SUVs, known for durability and off-road prowess.

Model Evolution

Genesis:

The Amigo (also known as the Isuzu MU Wizard or Rodeo Sport in some markets) was introduced as a compact, lifestyle-oriented SUV with strong off-road capabilities.

Key Changes:

Evolved from the earlier Isuzu Trooper and shared many components with other Isuzu truck platforms. Engine options and styling saw minor updates throughout its production run.

Production

Manufacturing Location:

Primarily manufactured in Japan.

Market Presence:

Sold in North America and other global markets, often as a more affordable alternative to larger SUVs.

🏆 Awards & Recognition

Recognitions

Off Road Praise:

Generally praised by off-road enthusiasts for its ruggedness and capability for its price point during its production era.

Ratings

Reliability:

Considered to have good mechanical reliability, particularly the diesel variants, when properly maintained.

Certifications

Emissions Standards:

Meets emissions standards of the respective model year and market of sale.

🏆 Professional Vehicle Manual Information

Comprehensive technical documentation for maintenance, repair, and operation