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ISUZU ASCENDER Service Repair Manual 2003-2008

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🏷️ Basic Information Identification Make: Isuzu Model: Ascender Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Vehicle Type: Full-size SUV Platform: GMT360 (shared with Chevrolet TrailBlazer, GMC Envoy, Oldsmobile Bravada, Buick Rainier, Saab 9-7X) 👋 Introduction Market Position Market Segment: Full-size, body-on-frame SUV Target Audience: Families, individuals seeking utility and towing capability Competitive Analysis Key Competitors: Chevrolet Tahoe/Suburban, GMC Yukon/Yukon XL, Ford Expedition, Dodge Durango, Toyota Sequoia Key Features Value Proposition: Affordable, capable, and reliable full-size SUV with shared GM platform components Engine Options: Choice of powerful inline-six and V8 engines Towing Capability: Significant towing capacity for its class Drivetrain Options: Available 2WD and advanced 4WD systems Interior Space: Spacious interior with available third-row seating 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Delivery Method: Instant Email Download Link Software Requirements: Adobe Acrobat Reader Operating Systems: PC & MAC Computers (Windows 95-8, macOS) Printable: Yes, individual pages can be printed Searchable: Yes, text is searchable within the PDF 📖 Manual Coverage Systems Covered Engine: 4.2L Atlas LL8 I6, 5.3L Vortec LH6 V8, 6.0L Vortec LQ4/LQ9 V8 Transmission: 4L60-E 4-speed automatic, 4L70-E 4-speed automatic Drivetrain: 2WD (RWD), 4WD (NVG226 Autotrac transfer case) Suspension: Independent front suspension (SLA), solid rear axle with leaf springs Brakes: Front disc, rear disc; ABS Steering: Power-assisted rack and pinion (rack and worm for earlier models) Electrical System: Charging system, starting system, ignition system, lighting, instruments, accessories, Body Control Module (BCM) HVAC: Heating, Ventilation, and Air Conditioning systems Body And Frame: Body construction, exterior panels, interior trim, glass, chassis components Diagnostic Trouble Codes: Coverage for P, B, C, and U codes Procedures Included Maintenance: Oil change, fluid checks/changes, filter replacements, tire rotation, lubrication Tune Up: Spark plug replacement, ignition system checks, fuel system cleaning Engine Repair: Engine assembly/disassembly, cylinder head service, piston/ring replacement, valve train service, timing components Transmission Service: Fluid and filter changes, internal component inspection, torque converter replacement, valve body service Brake Service: Brake pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder service, bleeding procedure Suspension And Steering Repair: Ball joint replacement, tie rod end replacement, shock/strut replacement, control arm service Electrical Diagnostics: Wiring diagrams, component testing, module diagnostics, sensor troubleshooting HVAC Repair: Refrigerant system service, blower motor replacement, evaporator/condenser service Body Repair: Panel replacement, dent removal, rust repair, glass replacement Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Technical Depth Depth Of Coverage: Comprehensive A-Z coverage from basic maintenance to complete rebuilds Diagnostic Information: Includes access to professional technician-level diagnostic procedures and data Repair Procedures: Detailed, step-by-step instructions with clear explanations Diagrams Illustrations: Highly detailed, printable diagrams and illustrations for clarity Torque Specifications: Included for critical fasteners and assembly points Special Tools: Identification of any specialized tools required for specific procedures 📊 Manual Specifications File Format File Format: Adobe PDF File Quality: High-resolution, suitable for printing Searchability: OCR (Optical Character Recognition) enabled for text search Print Quality Print Recommendation: Print pages as needed for clean, up-to-date references Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type Recommendation: Standard copy paper for printing ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.2 Liters (256 cubic inches) Engine 1 Configuration: Inline 6-cylinder, DOHC, 24 valves Engine 1 Horsepower: Approximately 275 hp @ 6000 rpm (varies slightly by year) Engine 1 Torque: Approximately 275 lb-ft @ 3600 rpm (varies slightly by year) Engine 1 Fuel System: Sequential Port Fuel Injection (SFI) Engine 2 Engine 2 Displacement: 5.3 Liters (323 cubic inches) Engine 2 Configuration: V8, OHV, 16 valves, Active Fuel Management (AFM) on later models Engine 2 Horsepower: Approximately 290-300 hp (varies by year) Engine 2 Torque: Approximately 325-330 lb-ft (varies by year) Engine 2 Fuel System: Sequential Port Fuel Injection (SFI) Engine 3 Engine 3 Displacement: 6.0 Liters (364 cubic inches) Engine 3 Configuration: V8, OHV, 16 valves Engine 3 Horsepower: Approximately 300-325 hp (depending on LQ4/LQ9 variant) Engine 3 Torque: Approximately 370-380 lb-ft (depending on LQ4/LQ9 variant) Engine 3 Fuel System: Sequential Port Fuel Injection (SFI) 🔧 Transmission Standard Standard Transmission Type: 4-speed automatic (4L60-E) Optional Optional Transmission Type: 4-speed automatic (4L70-E, an enhanced version of 4L60-E) Features Transmission Cooling: Includes auxiliary transmission cooler for towing applications Transmission Fluid Type: Dexron III (or compatible Dexron VI for later models) 📐 Dimensions Exterior Overall Length: Approx. 205.5 inches Overall Width: Approx. 75.4 inches Overall Height: Approx. 71.9 inches Wheelbase: Approx. 113.0 inches Front Track: Approx. 63.4 inches Rear Track: Approx. 63.1 inches Weights Curb Weight: Approx. 4,600 - 5,000 lbs (varies by configuration) Gross Vehicle Weight Rating Gvw: Approx. 6,400 - 6,700 lbs Towing Capacity: Up to 7,700 lbs (with appropriate equipment and engine) Payload Capacity: Approx. 1,400 - 1,800 lbs 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (for models with side curtain airbags) NHTSA Frontal Impact Passenger: 4 Stars (for models with...
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ISUZU ASCENDER Service Repair Manual 2003-2008
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Ascender
Model Years Covered:
2003, 2004, 2005, 2006, 2007, 2008
Vehicle Type:
Full-size SUV
Platform:
GMT360 (shared with Chevrolet TrailBlazer, GMC Envoy, Oldsmobile Bravada, Buick Rainier, Saab 9-7X)
👋 Introduction
Market Position
Market Segment:
Full-size, body-on-frame SUV
Target Audience:
Families, individuals seeking utility and towing capability
Competitive Analysis
Key Competitors:
Chevrolet Tahoe/Suburban, GMC Yukon/Yukon XL, Ford Expedition, Dodge Durango, Toyota Sequoia
Key Features
Value Proposition:
Affordable, capable, and reliable full-size SUV with shared GM platform components
Engine Options:
Choice of powerful inline-six and V8 engines
Towing Capability:
Significant towing capacity for its class
Drivetrain Options:
Available 2WD and advanced 4WD systems
Interior Space:
Spacious interior with available third-row seating
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Delivery Method:
Instant Email Download Link
Software Requirements:
Adobe Acrobat Reader
Operating Systems:
PC & MAC Computers (Windows 95-8, macOS)
Printable:
Yes, individual pages can be printed
Searchable:
Yes, text is searchable within the PDF
📖 Manual Coverage
Systems Covered
Engine:
4.2L Atlas LL8 I6, 5.3L Vortec LH6 V8, 6.0L Vortec LQ4/LQ9 V8
Transmission:
4L60-E 4-speed automatic, 4L70-E 4-speed automatic
Drivetrain:
2WD (RWD), 4WD (NVG226 Autotrac transfer case)
Suspension:
Independent front suspension (SLA), solid rear axle with leaf springs
Brakes:
Front disc, rear disc; ABS
Steering:
Power-assisted rack and pinion (rack and worm for earlier models)
Electrical System:
Charging system, starting system, ignition system, lighting, instruments, accessories, Body Control Module (BCM)
HVAC:
Heating, Ventilation, and Air Conditioning systems
Body And Frame:
Body construction, exterior panels, interior trim, glass, chassis components
Diagnostic Trouble Codes:
Coverage for P, B, C, and U codes
Procedures Included
Maintenance:
Oil change, fluid checks/changes, filter replacements, tire rotation, lubrication
Tune Up:
Spark plug replacement, ignition system checks, fuel system cleaning
Engine Repair:
Engine assembly/disassembly, cylinder head service, piston/ring replacement, valve train service, timing components
Transmission Service:
Fluid and filter changes, internal component inspection, torque converter replacement, valve body service
Brake Service:
Brake pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder service, bleeding procedure
Suspension And Steering Repair:
Ball joint replacement, tie rod end replacement, shock/strut replacement, control arm service
Electrical Diagnostics:
Wiring diagrams, component testing, module diagnostics, sensor troubleshooting
HVAC Repair:
Refrigerant system service, blower motor replacement, evaporator/condenser service
Body Repair:
Panel replacement, dent removal, rust repair, glass replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults
Technical Depth
Depth Of Coverage:
Comprehensive A-Z coverage from basic maintenance to complete rebuilds
Diagnostic Information:
Includes access to professional technician-level diagnostic procedures and data
Repair Procedures:
Detailed, step-by-step instructions with clear explanations
Diagrams Illustrations:
Highly detailed, printable diagrams and illustrations for clarity
Torque Specifications:
Included for critical fasteners and assembly points
Special Tools:
Identification of any specialized tools required for specific procedures
📊 Manual Specifications
File Format
File Format:
Adobe PDF
File Quality:
High-resolution, suitable for printing
Searchability:
OCR (Optical Character Recognition) enabled for text search
Print Quality
Print Recommendation:
Print pages as needed for clean, up-to-date references
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type Recommendation:
Standard copy paper for printing
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.2 Liters (256 cubic inches)
Engine 1 Configuration:
Inline 6-cylinder, DOHC, 24 valves
Engine 1 Horsepower:
Approximately 275 hp @ 6000 rpm (varies slightly by year)
Engine 1 Torque:
Approximately 275 lb-ft @ 3600 rpm (varies slightly by year)
Engine 1 Fuel System:
Sequential Port Fuel Injection (SFI)
Engine 2
Engine 2 Displacement:
5.3 Liters (323 cubic inches)
Engine 2 Configuration:
V8, OHV, 16 valves, Active Fuel Management (AFM) on later models
Engine 2 Horsepower:
Approximately 290-300 hp (varies by year)
Engine 2 Torque:
Approximately 325-330 lb-ft (varies by year)
Engine 2 Fuel System:
Sequential Port Fuel Injection (SFI)
Engine 3
Engine 3 Displacement:
6.0 Liters (364 cubic inches)
Engine 3 Configuration:
V8, OHV, 16 valves
Engine 3 Horsepower:
Approximately 300-325 hp (depending on LQ4/LQ9 variant)
Engine 3 Torque:
Approximately 370-380 lb-ft (depending on LQ4/LQ9 variant)
Engine 3 Fuel System:
Sequential Port Fuel Injection (SFI)
🔧 Transmission
Standard
Standard Transmission Type:
4-speed automatic (4L60-E)
Optional
Optional Transmission Type:
4-speed automatic (4L70-E, an enhanced version of 4L60-E)
Features
Transmission Cooling:
Includes auxiliary transmission cooler for towing applications
Transmission Fluid Type:
Dexron III (or compatible Dexron VI for later models)
📐 Dimensions
Exterior
Overall Length:
Approx. 205.5 inches
Overall Width:
Approx. 75.4 inches
Overall Height:
Approx. 71.9 inches
Wheelbase:
Approx. 113.0 inches
Front Track:
Approx. 63.4 inches
Rear Track:
Approx. 63.1 inches
Weights
Curb Weight:
Approx. 4,600 - 5,000 lbs (varies by configuration)
Gross Vehicle Weight Rating Gvw:
Approx. 6,400 - 6,700 lbs
Towing Capacity:
Up to 7,700 lbs (with appropriate equipment and engine)
Payload Capacity:
Approx. 1,400 - 1,800 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (for models with side curtain airbags)
NHTSA Frontal Impact Passenger:
4 Stars (for models with side curtain airbags)
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
4 Stars (with side curtain airbags)
IIHS Frontal Offset Score:
Good (for models with side airbags)
Active Features
ABS:
Standard 4-wheel Anti-lock Braking System (ABS)
Traction Control:
Available StabiliTrak Electronic Stability Control (ESC) and Traction Control System (TCS)
4Wd System:
Optional NVG226 Autotrac active transfer case with automatic 4WD engagement
Passive Features
Airbags:
Front airbags standard; available front side-impact airbags and side curtain airbags
Seatbelts:
3-point seatbelts for all occupants, pretensioners, load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player; optional Bose premium audio system available.
Navigation:
Optional factory-installed navigation system available on higher trims.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors on some models.
Cruise Control:
Standard cruise control system.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack on some models.
Remote Keyless Entry:
Standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6 months, depending on driving conditions and oil type (refer to manual for specifics)
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection
Cabin Air Filter Replacement:
Every 15,000 - 20,000 miles or annually
Spark Plug Replacement I6:
Approx. 100,000 miles (iridium plugs)
Spark Plug Replacement V8:
Approx. 100,000 miles (iridium plugs)
Transmission Fluid Change:
Every 30,000 - 60,000 miles, or annually for heavy towing
Coolant Flush:
Every 30,000 - 50,000 miles or 2-3 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (check manual for specific API service classification and oil type like Dexos)
Engine Oil Capacity I6:
Approx. 7 quarts (with filter)
Engine Oil Capacity V8:
Approx. 7.5 quarts (with filter)
Coolant Type:
Dex-Cool (Orange, silicate-free) or equivalent OAT (Organic Acid Technology) coolant
Power Steering Fluid:
Dexron III/VI or equivalent
Known Issues
Common Issue 1:
Front suspension component wear (ball joints, tie rods, control arm bushings) due to vehicle weight and use.
Common Issue 2:
Water pump leaks, particularly on the Atlas inline-6 engine.
Common Issue 3:
Rear main seal leaks on V8 engines.
Common Issue 4:
HVAC blower motor resistor failure, leading to inoperable fan speeds.
Common Issue 5:
Evaporative Emission Control (EVAP) system leaks, often due to faulty vent solenoid or gas cap.
Common Issue 6:
Transfer case actuator or encoder motor failure in 4WD models.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long history of producing durable trucks and SUVs, with a reputation for robust powertrains.
Model Evolution
Ascender Introduction:
The Isuzu Ascender was introduced for the 2003 model year as Isuzu's entry into the full-size SUV market in North America.
Badge Engineering:
It was a badge-engineered version of GM's GMT360 platform, sharing its underpinnings with popular GM SUVs.
Engine Updates:
The 5.3L V8 received Active Fuel Management (AFM) starting in 2007 for improved fuel economy.
Production
Production Location:
Moraine, Ohio, USA (GM's Moraine Assembly Plant)
Production End:
Production ceased after the 2008 model year as Isuzu exited the US market for passenger vehicles.
🏆 Awards & Recognition
Recognitions
Safety Award Mention:
Received decent safety ratings from NHTSA and IIHS for its class and era, especially when equipped with side airbags.
Towing Capability Recognition:
Praised for its robust towing capacity, making it a practical choice for hauling.
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