2007-2012 Isuzu D-MAX-ColorADO Full Service Repair Manual
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🏷️ Basic Information Identification Make: Isuzu Model: D-MAX / Colorado Year: 2007-2012 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, professional repair shops. Competitive Analysis Value Proposition: Provides professional-grade repair information, saving time and money compared to dealership service. Key Features Convenience: Instant download provides immediate access to repair information, no waiting for shipping. Durability: Digital format prevents damage from grease and dirt compared to traditional paper manuals. Portability: Accessible on smartphones and tablets for on-the-go diagnostics and repairs. Comprehensiveness: Covers every detail of the vehicle, mirroring factory service manuals. 📋 Manual Details Coverage Areas Coverage Scope: Full Service and Repair Page Count Estimated Page Count: Varies by specific engine/configuration, typically 1500-2500+ pages for comprehensive coverage. Manual Type Type: Factory Authorized Service Manual / Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly for all variants. Engine Management: Fuel injection systems (common rail diesel), ignition systems (petrol variants if applicable), emissions control, ECU diagnostics and repair. Transmission Manual: Service, repair, and overhaul of manual transmissions. Transmission Automatic: Service, repair, and overhaul of automatic transmissions, including torque converter and valve body. Drivetrain: Driveshafts, differentials (rear and front if applicable), transfer case, CV joints, wheel bearings. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, alignment. Brakes: Front and rear brake systems (disc and drum), hydraulic systems, ABS, EBD, parking brake. Electrical System: Battery, charging system, starting system, lighting, wipers, horn, power windows, central locking. Body And Chassis: Body panels, doors, windows, mirrors, bumpers, chassis frame, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning systems, refrigerant handling, component testing. Interior Trim: Dashboard, seats, door panels, headliner, trim components. Diagnostics And Troubleshooting: Systematic fault finding procedures, diagnostic trouble codes (DTCs), common problems and solutions. Procedures Included Maintenance: Routine maintenance, scheduled servicing, oil changes, filter replacements, fluid checks. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Rebuild: Detailed procedures for complete engine, transmission, and differential rebuilds. Overhaul: Comprehensive overhaul instructions for major assemblies. Inspection: Component inspection procedures and wear limits. Adjustment: Various adjustments, including valve lash, clutch, and brake adjustments. Installation: Instructions for installing various aftermarket or replacement parts. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Diagrams Illustrations: High-quality exploded views, wiring diagrams, and detailed illustrations. Torque Specifications: All critical torque specifications for fasteners and assemblies. Diagnostic Tools: Information on necessary diagnostic tools and procedures. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable, allowing users to print specific sections as needed. Binding Type Binding: N/A (Digital Download - Print as needed) Paper Type Paper Type: N/A (Digital Download - User's choice of printing paper) Accessibility Searchability: Likely text-searchable PDF, facilitating quick information retrieval. Zoom Functionality Zoom: Allows for zooming in and out of diagrams and text for clarity. Requirements Software Requirements: Adobe PDF Reader and WinZip (or equivalent unzipping software) Compatibility Operating Systems: Compatible with all versions of Windows and Mac operating systems. ⚙️ Engine Specifications Primary Engine Common Diesel Engines: 2.5L (4JA1, 4JA1-T, 4JB1, 4JB1-T) and 3.0L (4JJ1, 4JJ1-TC) Isuzu diesel engines are prevalent in this generation of D-MAX/Colorado. Performance Horsepower Range: Typically ranges from 75 HP to 160 HP depending on engine variant and turbocharging. Torque Range: Varies significantly, often between 180 Nm and 350 Nm. Fuel System Injection Type: Common Rail Direct Injection (CRDI) for diesel engines. Cooling System Coolant Type: Typically silicate-free, long-life engine coolant (e.g., Dex-Cool compatible or equivalent). Lubrication Engine Oil Specifications: API CI-4 or CH-4 for diesel engines, viscosity grades such as 5W-30, 10W-30, or 15W-40 depending on climate and engine. 🔧 Transmission Standard Manual Transmission: Several manual transmission options were available, often 5-speed or 6-speed. Optional Automatic Transmission: 4-speed and 5-speed automatic transmissions were common options. Features Transfer Case: Available with 2WD and 4WD (Part-time 4WD with manual or electronic engagement) transfer cases. Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 gear oil (specific viscosity like 75W-90 or 80W-90, refer to manual for exact spec). Automatic Transmission Fluid: Dexron III or Dexron VI compatible ATF (Automatic Transmission Fluid). Differential Fluid: GL-5 gear oil, often 80W-90 or 85W-140 for rear differentials, and GL-5 for front if applicable. 📐 Dimensions Exterior Body Styles: Single Cab, Extended/Space Cab, Double Cab; Chassis Cab configurations also existed. Wheelbase Range: Varies by cab configuration and market, typically ranging from 3000mm to 3300mm. Weights Curb Weight Range: Approximately 1700kg to 2100kg, depending on configuration and engine. Towing Capacity: Generally rated for significant towing capacities, often exceeding 2500kg to 3000kg (market dependent). Dimensions Ground Clearance: Designed for off-road capability, typically offering good ground clearance (e.g., 200mm+). 🛡️ Safety Features Ratings Crash Test Results: Varies by market and...