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Isuzu D-Max 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: D-Max Year: 2007 Codes Chassis Code: TF 👋 Introduction Market Position Vehicle Segment: Mid-size pickup truck, often utilized as a work vehicle, fleet vehicle, or for recreational purposes. Known for durability and capability. Competitive Analysis Competitors: Toyota Hilux, Mitsubishi Triton/Pajero Sport, Ford Ranger, Nissan Navara, Chevrolet Colorado/S-10, Holden Rodeo (in certain markets). Key Features Manual Value Proposition: Provides factory-level diagnostic and repair information, enabling owners and technicians to maintain and repair the D-Max efficiently and correctly, potentially saving on labor costs and ensuring vehicle longevity. Manual Description Target Audience: Professional automotive technicians and experienced DIY enthusiasts with basic electrical and mechanical knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Pages: Varies by specific edition, but comprehensive factory service manuals for this era typically exceed 1000 pages. Manual Type Type: Service Repair Manual (SRM) / Workshop Manual Language Language: English Format Format: PDF Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, diesel injection systems (common rail, direct injection as applicable to 2007 models), turbocharging. Drivetrain: Clutch, manual transmission, automatic transmission, transfer case, drive shafts, differentials (front and rear), axles. Chassis: Suspension systems (front and rear independent/dependent as applicable), steering system, braking system (ABS, hydraulic components). Electrical: Battery, charging system, starting system, lighting, instruments, wipers, power accessories, engine control module (ECM) diagnostics and wiring diagrams, body control module (BCM) diagnostics, SRS (airbag) system. Body: Body construction, interior trim, exterior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning) system, diagnosis and repair of body electrical components. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, lubrication, inspections. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) with explanations and repair procedures, component testing procedures. Repair: Step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, repair, and reassembly. Specifications: Torque specifications for critical fasteners, clearances, fluid capacities, electrical specifications, diagnostic values. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers detailed diagnostics, component-level repairs, and some complex system overhauls. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Features Zoom: Zoom IN/OUT capability Searchability: Likely searchable text within the PDF (depending on PDF creation). Requirements Software: Adobe PDF Reader, WinZip (for extraction if compressed) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type Common: 4JJ1-TC (3.0L Intercooled Turbo Diesel Common Rail) Engine Displacement: 2,999 cc (3.0 Liters) Fuel Type: Diesel Performance Horsepower Approx: Approximately 130-160 HP (varies by market and specific engine tune) Torque Approx: Approximately 280-320 Nm (varies by market and specific engine tune) Fuel System Injection System: Common Rail Direct Injection (CRDI) Induction Turbocharger: Intercooled Turbocharger 🔧 Transmission Standard Type: 5-speed Manual Transmission (MUA5) Optional Type: 4-speed Automatic Transmission (RC40) Features Drivetrain Options: 4x2 (RWD), 4x4 (4WD) with selectable transfer case 📐 Dimensions Exterior Body Styles: Single Cab, Extra Cab (Space Cab), Double Cab Weights Gross Vehicle Weight Rating: Varies by configuration, typically around 2,500 - 3,000 kg 🛡️ Safety Features Ratings Crash Test Ratings: Ratings vary significantly by region and specific test (e.g., ANCAP, Euro NCAP). For 2007 models, expectations are for basic safety features; advanced ratings may not be available or comparable to modern standards. Active Features ABS: Anti-lock Braking System (ABS) available on certain trims/options. Passive Features Airbags: Driver and passenger airbags standard on many models, side airbags optional or on higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, likely optional auxiliary input or MP3 capability on higher trims. Speaker configurations vary. Driver Assistance Traction Control: Not commonly featured on 2007 models; if present, it would be on higher trim levels. Connectivity Bluetooth: Highly unlikely to be factory-fitted on 2007 models; aftermarket solutions would be required. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000-10,000 km or 6-12 months, depending on operating conditions and oil type (refer to manual for specific recommendation). Air Filter Replacement: Check every 10,000-20,000 km, replace as needed or according to manual. Fuel Filter Replacement Diesel: Crucial for diesel longevity. Typically around 30,000-60,000 km, or if experiencing performance issues. Fluid Specifications Engine Oil Grade Diesel: API CF-4 or higher, SAE 15W-40 is common, but consult the manual for exact specification and viscosity based on climate. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors. Typically a green or yellow color. Check manual for specific type. Transmission Fluid Manual: GL-4 gear oil, viscosity typically 75W-90 or 80W-90. Check manual for exact specification. Transmission Fluid Automatic: Dexron III or equivalent. Check manual for specific type and capacity. Brake Fluid Type: DOT 3 or DOT...
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Isuzu D-Max 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
D-Max
Year:
2007
Codes
Chassis Code:
TF
👋 Introduction
Market Position
Vehicle Segment:
Mid-size pickup truck, often utilized as a work vehicle, fleet vehicle, or for recreational purposes. Known for durability and capability.
Competitive Analysis
Competitors:
Toyota Hilux, Mitsubishi Triton/Pajero Sport, Ford Ranger, Nissan Navara, Chevrolet Colorado/S-10, Holden Rodeo (in certain markets).
Key Features
Manual Value Proposition:
Provides factory-level diagnostic and repair information, enabling owners and technicians to maintain and repair the D-Max efficiently and correctly, potentially saving on labor costs and ensuring vehicle longevity.
Manual Description
Target Audience:
Professional automotive technicians and experienced DIY enthusiasts with basic electrical and mechanical knowledge.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Pages:
Varies by specific edition, but comprehensive factory service manuals for this era typically exceed 1000 pages.
Manual Type
Type:
Service Repair Manual (SRM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF Digital Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, diesel injection systems (common rail, direct injection as applicable to 2007 models), turbocharging.
Drivetrain:
Clutch, manual transmission, automatic transmission, transfer case, drive shafts, differentials (front and rear), axles.
Chassis:
Suspension systems (front and rear independent/dependent as applicable), steering system, braking system (ABS, hydraulic components).
Electrical:
Battery, charging system, starting system, lighting, instruments, wipers, power accessories, engine control module (ECM) diagnostics and wiring diagrams, body control module (BCM) diagnostics, SRS (airbag) system.
Body:
Body construction, interior trim, exterior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning) system, diagnosis and repair of body electrical components.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, lubrication, inspections.
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) with explanations and repair procedures, component testing procedures.
Repair:
Step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, repair, and reassembly.
Specifications:
Torque specifications for critical fasteners, clearances, fluid capacities, electrical specifications, diagnostic values.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers detailed diagnostics, component-level repairs, and some complex system overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Features
Zoom:
Zoom IN/OUT capability
Searchability:
Likely searchable text within the PDF (depending on PDF creation).
Requirements
Software:
Adobe PDF Reader, WinZip (for extraction if compressed)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type Common:
4JJ1-TC (3.0L Intercooled Turbo Diesel Common Rail)
Engine Displacement:
2,999 cc (3.0 Liters)
Fuel Type:
Diesel
Performance
Horsepower Approx:
Approximately 130-160 HP (varies by market and specific engine tune)
Torque Approx:
Approximately 280-320 Nm (varies by market and specific engine tune)
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Induction
Turbocharger:
Intercooled Turbocharger
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MUA5)
Optional
Type:
4-speed Automatic Transmission (RC40)
Features
Drivetrain Options:
4x2 (RWD), 4x4 (4WD) with selectable transfer case
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab (Space Cab), Double Cab
Weights
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2,500 - 3,000 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Ratings vary significantly by region and specific test (e.g., ANCAP, Euro NCAP). For 2007 models, expectations are for basic safety features; advanced ratings may not be available or comparable to modern standards.
Active Features
ABS:
Anti-lock Braking System (ABS) available on certain trims/options.
Passive Features
Airbags:
Driver and passenger airbags standard on many models, side airbags optional or on higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, likely optional auxiliary input or MP3 capability on higher trims. Speaker configurations vary.
Driver Assistance
Traction Control:
Not commonly featured on 2007 models; if present, it would be on higher trim levels.
Connectivity
Bluetooth:
Highly unlikely to be factory-fitted on 2007 models; aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km or 6-12 months, depending on operating conditions and oil type (refer to manual for specific recommendation).
Air Filter Replacement:
Check every 10,000-20,000 km, replace as needed or according to manual.
Fuel Filter Replacement Diesel:
Crucial for diesel longevity. Typically around 30,000-60,000 km, or if experiencing performance issues.
Fluid Specifications
Engine Oil Grade Diesel:
API CF-4 or higher, SAE 15W-40 is common, but consult the manual for exact specification and viscosity based on climate.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Typically a green or yellow color. Check manual for specific type.
Transmission Fluid Manual:
GL-4 gear oil, viscosity typically 75W-90 or 80W-90. Check manual for exact specification.
Transmission Fluid Automatic:
Dexron III or equivalent. Check manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4. Check manual for exact specification and replacement interval.
Known Issues
Diesel Injector Problems:
Can occur with poor fuel quality or high mileage. The manual will detail diagnostic procedures.
Turbocharger Wear:
Common on older turbocharged engines; proper maintenance, especially oil changes, is key. Manual provides inspection steps.
Suspension Components:
As with many trucks used for work, wear on ball joints, bushings, and shock absorbers can occur. Manual guides inspection and replacement.
📚 Vehicle History
Brand Heritage
Isuzu Truck History:
Isuzu has a long-standing reputation for producing robust and reliable trucks and commercial vehicles, carrying this legacy into its light commercial vehicle (LCV) and pickup segments.
Model Evolution
D Max Generation:
The 2007 model falls within the second generation of the Isuzu D-Max (typically 2002-2011), which built upon the success of its predecessor, the TF series.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, with assembly in various other countries depending on the market.
🏆 Awards & Recognition
Recognitions
Segment Performance:
The D-Max consistently received praise for its robustness, durability, and load-carrying capacity in its segment, often winning 'Ute of the Year' awards in various markets.
Ratings
Reliability Reputation:
Isuzu vehicles, particularly their diesel engines and trucks, are renowned for exceptional reliability and longevity, making them a popular choice for fleet and commercial use.
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