🏷️ Basic Information Identification Make: Isuzu Model: KB TF 140 Model Designation: KB TF Model Code: TF Series Generation Generation Name: Second Generation (TF) Codes Chassis Code: TF 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Market Role: Known for durability, reliability, and versatility, the Isuzu KB TF 140 was a popular choice for both work and personal use, particularly in markets valuing ruggedness. Competitive Analysis Competitors: Toyota Hilux, Nissan D21/D22 (Hardbody/Frontier), Mazda B-Series, Mitsubishi Triton/L200. Key Features Durability: Renowned for its robust construction and ability to withstand demanding conditions. Simplicity: Generally featured straightforward mechanicals, making it easier to maintain and repair compared to more complex vehicles of its era. 📋 Manual Details Coverage Areas Applicable Years: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Page Count: 5600 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF File Format Details: Digital Download (PDF) Print Quality Print Quality: Printable Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cooling system, lubrication system, fuel system (including injection/carburetion), ignition system, exhaust system, emissions control. Drivetrain Systems: Clutch, manual transmission, automatic transmission (if applicable), transfer case (if applicable), driveshafts, axles, differentials. Chassis Systems: Suspension (front and rear), steering system, braking system (including ABS if equipped). Electrical Systems: Battery, charging system, starting system, lighting system, instrumentation, wiring diagrams, fuses, relays, control modules. Body And Frame: Body construction, exterior panels, interior trim, doors, windows, locks, seats, climate control, body hardware. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, tune-ups. Repair Procedures: Removal, disassembly, inspection, repair, assembly, and installation of all major vehicle components and systems. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical troubleshooting charts. Adjustment Procedures: Detailed instructions for adjustments to engine, transmission, brakes, suspension, and electrical systems. Technical Depth Technical Depth: Comprehensive, step-by-step instructions with detailed explanations, pictorial diagrams, exploded views, and photos covering basic maintenance to complete overhauls. Special Tools: Identification and usage instructions for specialized tools required for specific repair operations. Specifications: Detailed specifications including torque values, wear limits, clearances, fluid capacities, and electrical data. Safety Precautions: Inclusion of special notes, important points, precautions, DANGER, CAUTION, and NOTE remarks for safe operation and to prevent damage. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder Gasoline and Diesel (Specific engines vary by market and year) Displacement: Commonly 2.3L (4ZD1) and 2.6L (4ZE1) Gasoline; Diesel variants often included 2.2L (4JA1) and 2.5L (4JA1-T/TC) Turbo Diesel. Performance Horsepower Range: Gasoline engines typically produced between 90-120 HP; Turbo Diesel variants offered around 70-90 HP. Torque Range: Torque figures varied significantly by engine, but diesel variants generally offered higher low-end torque suitable for hauling. Fuel System Fuel Delivery: Carburetor (early gasoline models), Electronic Fuel Injection (EFI) for later gasoline models, Direct Injection for naturally aspirated diesels, Indirect Injection for turbo diesel variants. Fuel Type: Unleaded Gasoline, Diesel Fuel Engine Management Ignition System: Distributor-based ignition with electronic control for EFI models. 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (Availability varied by market and model year) Features Drivetrain Options: Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) configurations were commonly available. 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab Bed Lengths: Short bed, Long bed (typical configurations, specific dimensions vary) Weights Curb Weight: Varies significantly by configuration, but typically ranged from approximately 1300-1700 kg (2866-3748 lbs). Payload Capacity: Generally rated for payloads between 500-1000 kg (1100-2200 lbs). 🛡️ Safety Features Ratings Safety Ratings: N/A (Crash testing standards and reporting varied significantly by region and era; specific official ratings for this model are not readily available). Active Features Active Safety: Front disc brakes, rear drum brakes. Some later models or higher trims may have featured ABS (Anti-lock Braking System) depending on the market. Passive Features Passive Safety: Three-point seat belts, reinforced cabin structure. Airbags were not standard across all models and years. 💡 Technology Features Infotainment Infotainment System: Basic analog radio and cassette player were standard. Optional CD players or more advanced audio systems were available on higher trims or as dealer upgrades. Driver Assistance Driver Assistance: Limited by modern standards. Features like ABS were optional. No advanced electronic driver aids like stability control or adaptive cruise control. Connectivity Connectivity: No integrated Bluetooth or smartphone connectivity. Auxiliary input for audio devices might be present on some later models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions and oil type used. Refer to manual for exact specifications. Coolant Change Interval: Recommended every 2-3 years or 40,000-60,000 km (25,000-37,000 miles). Transmission Fluid Change: Manual: Inspect periodically, change as needed or based on mileage (e.g., 50,000-80,000 km / 30,000-50,000...