Isuzu Trooper Holden Jackaroo 3.2L 3.5L Petrol & 3.0L 3.1L Diesel 1995-2005 Service Repair Workshop Manual Download PDF
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Basic Information Identification Make: Isuzu / Holden Model: Trooper / Jackaroo Codes Chassis Codes: UBS Series (General) Generation Generation: Third Generation (UBS Series) Introduction Market Position Target Audience: Vehicle owners, independent repair shops, professional mechanics, automotive enthusiasts. Competitive Analysis Manual Superiority: Provides the same level of detail and authority as dealership-specific manuals. Key Features Value Proposition: Enables DIY repairs, reduces maintenance costs, empowers users with technical knowledge. Completeness: Full factory service manual, not a condensed or partial version. Manual Details Coverage Areas Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Engine Variants Covered: 3.2L V6 Petrol (6VD1), 3.5L V6 Petrol (6VE1), 3.0L 4-Cylinder Turbo Diesel (4JX1), 3.1L 4-Cylinder Diesel (4JG2) Regions Covered: Global (Isuzu Trooper, Holden Jackaroo) Page Count Estimated Page Count: Hundreds of pages (exact number not specified, but indicated as extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, assembly, disassembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling. Engine Management: Fuel injection system (MPI/Common Rail), ignition system, emissions control, ECU diagnostics, sensors, actuators. Transmission Manual: Disassembly, assembly, repair of manual transmissions. Transmission Automatic: Overhaul, diagnostic procedures, valve body, torque converter, electronic control. Drivetrain: Transfer case operation and repair, front and rear differentials, driveshafts, CV joints. Suspension Steering: Front and rear suspension systems (independent/solid axle variants), steering gear, power steering system, alignment specifications. Brakes: Front and rear brake systems (disc/drum), ABS operation and troubleshooting, hydraulic components, parking brake. Electrical System: Wiring diagrams, battery, charging system (alternator), starting system, lighting, accessories, fuses, relays. Body Chassis: Body panel removal and installation, interior trim, glass, doors, tailgate, chassis frame inspection and repair. HVAC: Air conditioning system service, heating, ventilation, blower motor, refrigerant handling. Diagnostics Troubleshooting: Extensive diagnostic procedures for all major systems, fault code lookup, symptom-based troubleshooting guides. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs. Electrical Diagnostics: Wiring harness repair, component testing, diagnosing electrical faults using diagrams. Bodywork Cosmetics: Panel alignment, dent repair guidance, trim piece removal and installation. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Diagrams Illustrations: Hundreds of detailed photos and exploded diagrams for step-by-step guidance. Diagnostic Information: In-depth diagnostic flowcharts and troubleshooting trees. Manual Specifications File Format Format Details: High-quality PDF, compatible with all Windows and MAC computers. Print Quality Printability: Fully printable, allowing users to print individual pages or the entire manual. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Usage Rights Licensing: Lifetime use on unlimited devices, no expiry dates or renewal fees. Searchability Text Search: Likely contains searchable text for quick information retrieval (standard for professional PDFs). Engine Specifications Primary Engine Petrol 3.2L V6: 3.2L 6VD1 SOHC/DOHC V6, approximately 175-190 HP, 200-220 lb-ft torque (specifications vary by year/tune). 3.5L V6: 3.5L 6VE1 DOHC V6, approximately 190-215 HP, 220-250 lb-ft torque (specifications vary by year/tune). Primary Engine Diesel 3.0L Turbo Diesel: 3.0L 4JX1 Turbocharged 4-Cylinder Diesel, approximately 157 HP, 250-260 lb-ft torque. 3.1L Diesel: 3.1L 4JG2 Naturally Aspirated/Turbocharged 4-Cylinder Diesel, approximately 110-130 HP, 170-190 lb-ft torque (depending on turbocharging). Performance Engine Management System: Electronic Fuel Injection (EFI), with specific systems like DI (Direct Injection) on some later models, Common Rail for 4JX1 diesel. Fuel System Fuel Type: Unleaded Petrol (Octane rating as per manual recommendations), Diesel Fuel. Fuel Delivery: Multi-point Fuel Injection (MPI) for petrol, High-pressure common rail injection system for 4JX1 diesel. Transmission Standard Transmission Type: 5-speed Manual Transmission (common on many variants). Optional Transmission Type: 4-speed Automatic Transmission (common on many variants). Features Drivetrain Layout: Part-time 4WD system with selectable 2WD/4WD High/4WD Low range, some models offered Full-time 4WD. Transfer Case: Robust 2-speed transfer case for off-road capability. Dimensions Exterior Wheelbase: Approx. 2705 mm (106.5 in) for SWB, 3050 mm (120.1 in) for LWB variants. Length: Varies by wheelbase and body style (e.g., LWB ~4850 mm / 190.9 in). Weights Curb Weight: Approx. 1900-2100 kg (4189-4630 lb) depending on configuration. Safety Features Active Features ABS: Anti-lock Braking System (ABS) typically standard on later models and higher trims. Passive Features Airbags: Driver and passenger airbags common, side airbags available on some later models. Ratings Crash Test Results: Refer to specific regional safety agency reports (e.g., NHTSA, Euro NCAP) for individual model years. Technology Features Infotainment Audio System: Basic AM/FM/CD or Cassette audio systems, often with multiple speakers. Higher trims may feature upgraded sound systems. Navigation: Optional GPS navigation systems were available on some higher-spec models in later years. Driver Assistance Cruise Control: Cruise control typically available on most models. Connectivity Power Accessories: Power windows, power locks, and power mirrors were common features, especially on higher trim...
3.1L 4JG2 Naturally Aspirated/Turbocharged 4-Cylinder Diesel, approximately 110-130 HP, 170-190 lb-ft torque (depending on turbocharging).
Performance
Engine Management System:
Electronic Fuel Injection (EFI), with specific systems like DI (Direct Injection) on some later models, Common Rail for 4JX1 diesel.
Fuel System
Fuel Type:
Unleaded Petrol (Octane rating as per manual recommendations), Diesel Fuel.
Fuel Delivery:
Multi-point Fuel Injection (MPI) for petrol, High-pressure common rail injection system for 4JX1 diesel.
Transmission
Standard Transmission
Type:
5-speed Manual Transmission (common on many variants).
Optional Transmission
Type:
4-speed Automatic Transmission (common on many variants).
Features
Drivetrain Layout:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low range, some models offered Full-time 4WD.
Transfer Case:
Robust 2-speed transfer case for off-road capability.
Dimensions
Exterior
Wheelbase:
Approx. 2705 mm (106.5 in) for SWB, 3050 mm (120.1 in) for LWB variants.
Length:
Varies by wheelbase and body style (e.g., LWB ~4850 mm / 190.9 in).
Weights
Curb Weight:
Approx. 1900-2100 kg (4189-4630 lb) depending on configuration.
Safety Features
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard on later models and higher trims.
Passive Features
Airbags:
Driver and passenger airbags common, side airbags available on some later models.
Ratings
Crash Test Results:
Refer to specific regional safety agency reports (e.g., NHTSA, Euro NCAP) for individual model years.
Technology Features
Infotainment
Audio System:
Basic AM/FM/CD or Cassette audio systems, often with multiple speakers. Higher trims may feature upgraded sound systems.
Navigation:
Optional GPS navigation systems were available on some higher-spec models in later years.
Driver Assistance
Cruise Control:
Cruise control typically available on most models.
Connectivity
Power Accessories:
Power windows, power locks, and power mirrors were common features, especially on higher trim levels.
Maintenance
Service Intervals
Oil Change:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type specified in the manual.
Major Service:
Timing belt replacement recommended around 100,000-150,000 km (60,000-90,000 miles) for relevant engines (check manual for specific engine).
Fluid Specifications
Engine Oil:
API SG/SH/SJ or higher, viscosity grade typically 10W-30 or 5W-30 (refer to manual for exact specifications based on climate).
Transmission Fluid Auto:
Dexron II/III or equivalent automatic transmission fluid (ATF).
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Known Issues
Head Gaskets Petrol V6:
Some V6 petrol engines, particularly early ones, could be susceptible to head gasket failures due to design or maintenance issues.
Diesel Injector Issues:
4JX1 diesel engines, while powerful, can be sensitive to fuel quality and may require specific injector maintenance or replacement.
Suspension Bushings:
Wear on suspension bushings is common on higher-mileage examples, impacting ride quality and handling.
Vehicle History
Brand Heritage
Isuzu Offroad Legacy:
Isuzu has a long-standing reputation for robust 4x4 vehicles, including the popular Trooper and its predecessors.
Model Evolution
Third Gen Design:
The 1992-2002 (internally coded UBS) Trooper, sold as Jackaroo in Australia, represented a significant evolution with more powerful engines and improved on-road manners while retaining off-road capability.
Production
Production Years:
The UBS series was produced globally from 1992 through 2002, with some regional variations extending slightly longer. This manual specifically covers 1995-2005 to capture all variants and updates within that range.
Manufacturing Locations:
Primarily Japan (Fuji Heavy Industries for Subaru versions, Isuzu plants), with assembly in various global locations.
Awards & Recognition
Recognitions
Offroad Capability:
Consistently recognized for its off-road prowess and durability by automotive publications and enthusiasts.
Ratings
Reliability:
Generally considered a reliable vehicle, particularly the diesel variants, when properly maintained.
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