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ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Product Name: ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001 Codes Chassis Code: UCS69 Engine Code Primary: 6VE1 Engine Code Secondary: 4JX1-T (Diesel, some markets) 👋 Introduction Market Position Segment: Compact Sport Utility Vehicle (SUV) / Lifestyle SUV Uniqueness: Asymmetrical design, off-road focused styling, limited production luxury SUV. Competitive Analysis Key Competitors: Jeep Wrangler, Toyota RAV4 (early models), Nissan Xterra, Land Rover Defender (in spirit). Key Features Design: Unique asymmetrical body design, large glasshouse, distinctive fender flares, high beltline. Drivetrain: Advanced Torque-On-Demand (TOD) 4WD system with electronically controlled clutch pack for variable torque distribution. Engine Option: Powerful 3.5L V6 engine (6VE1) providing ample torque for off-road and on-road performance. Suspension: Robust independent front suspension and solid rear axle designed for off-road capability and durability. 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001 Regions Covered: North America, Global Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, tuning, cooling system, lubrication system, fuel system (EFI), ignition system, emissions control. Transmission: 4-speed automatic transmission (4L30-E) repair, maintenance, diagnostics, torque converter, shift control, fluid specifications. Drivetrain: Torque-on-demand (TOD) 4WD system, transfer case, differentials (front and rear), driveshafts, CV joints, wheel hubs. Suspension: Independent front suspension (double wishbone), solid rear axle with multi-link setup, shock absorbers, springs, bushings, alignment procedures. Brakes: Front vented disc brakes, rear disc brakes, Anti-lock Braking System (ABS) diagnostics and repair, brake fluid specifications, bleeding procedures. Steering: Power assisted rack and pinion, steering column, tie rods, power steering pump, fluid specifications. Electrical: Complete wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking, body control module (BCM), fuses, relays. Body: Body panel removal/installation, door mechanisms, interior trim, glass replacement, sealant application, structural components, chassis specifications. HVAC: Air conditioning system, heater core, blower motor, refrigerant specifications, diagnosis and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks and top-ups, tire rotations, spark plug replacement. Troubleshooting: Diagnostic flowcharts for various systems, symptom-based troubleshooting guides, error code interpretation. Repair And Overhaul: Engine rebuild procedures, transmission overhaul, suspension component replacement, brake system overhaul, electrical component repair. Diagnostics: OBD-II diagnostics, scan tool usage, sensor testing, actuator testing, wiring harness continuity testing. Calibration And Adjustment: Wheel alignment, idle speed adjustment, headlamp aiming, throttle position sensor (TPS) adjustment. Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics). 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Readability: High-resolution, printable pages Print Quality Print Support: Printable on standard office printers Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V6 Gasoline Engine Displacement: 3.5 Liters (3475 cc) Engine Code: 6VE1 Valvetrain: DOHC (Dual Overhead Camshafts), 24 Valves Performance Horsepower: 215 hp @ 5500 rpm (approx.) Torque: 230 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 21.1 Gallons (80 Liters) Engine Maintenance Recommended Oil Grade: 5W-30 Synthetic Blend (API Service SG or SH) Oil Capacity With Filter: Approx. 5.7 Quarts (5.4 Liters) Spark Plug Type: NGK PFR5J-11 (or equivalent, e.g., Denso K20PR-U11) 🔧 Transmission Standard Type: 4-Speed Automatic Overdrive Transmission Code: 4L30-E Optional Manual Transmission Availability: No manual transmission option was offered in North America for this model. Features Drivetrain Control: Electronically controlled Torque-On-Demand (TOD) 4WD system integrated with transmission. Maintenance Transmission Fluid Type: Dexron III (or equivalent, e.g., Dexron-III H) Transmission Fluid Capacity: Approx. 7.9 Quarts (7.5 Liters) for refill, 9.8 Quarts (9.3 Liters) for overhaul. 📐 Dimensions Exterior Length: 169.2 inches (4300 mm) Width: 71.5 inches (1815 mm) Height: 66.5 inches (1690 mm) Wheelbase: 103.5 inches (2630 mm) Ground Clearance: 8.3 inches (211 mm) Weights Curb Weight: Approx. 4,000 - 4,100 lbs (1814 - 1860 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,200 lbs (2359 kg) Cargo Cargo Volume Behind Rear Seat: Approx. 23.7 cu ft (671 Liters) Cargo Volume With Rear Seat Folded: Approx. 58.2 cu ft (1648 Liters) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Not Rated (or not publicly available for these years) IIHS Ratings: Generally good frontal crash test scores for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) on all four wheels. Traction Control: Traction Control System (TCS) available on some models or as an option. Passive Features Airbags: Driver and front passenger airbags. Optional side airbags were not standard. Seatbelts: 3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts. Body Structure: Reinforced body structure with crumple zones. 💡 Technology Features Infotainment Audio System: Aftermarket radio often replaced original units. Original units typically featured AM/FM stereo, CD player, and cassette player. Display: Analog gauges...
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ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
VehiCROSS
Product Name:
ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001
Codes
Chassis Code:
UCS69
Engine Code Primary:
6VE1
Engine Code Secondary:
4JX1-T (Diesel, some markets)
👋 Introduction
Market Position
Segment:
Compact Sport Utility Vehicle (SUV) / Lifestyle SUV
Uniqueness:
Asymmetrical design, off-road focused styling, limited production luxury SUV.
Competitive Analysis
Key Competitors:
Jeep Wrangler, Toyota RAV4 (early models), Nissan Xterra, Land Rover Defender (in spirit).
Key Features
Design:
Unique asymmetrical body design, large glasshouse, distinctive fender flares, high beltline.
Drivetrain:
Advanced Torque-On-Demand (TOD) 4WD system with electronically controlled clutch pack for variable torque distribution.
Engine Option:
Powerful 3.5L V6 engine (6VE1) providing ample torque for off-road and on-road performance.
Suspension:
Robust independent front suspension and solid rear axle designed for off-road capability and durability.
📋 Manual Details
Coverage Areas
Years Covered:
1999, 2000, 2001
Regions Covered:
North America, Global
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnostics, tuning, cooling system, lubrication system, fuel system (EFI), ignition system, emissions control.
Transmission:
4-speed automatic transmission (4L30-E) repair, maintenance, diagnostics, torque converter, shift control, fluid specifications.
Drivetrain:
Torque-on-demand (TOD) 4WD system, transfer case, differentials (front and rear), driveshafts, CV joints, wheel hubs.
Suspension:
Independent front suspension (double wishbone), solid rear axle with multi-link setup, shock absorbers, springs, bushings, alignment procedures.
Brakes:
Front vented disc brakes, rear disc brakes, Anti-lock Braking System (ABS) diagnostics and repair, brake fluid specifications, bleeding procedures.
Steering:
Power assisted rack and pinion, steering column, tie rods, power steering pump, fluid specifications.
Electrical:
Complete wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking, body control module (BCM), fuses, relays.
Body:
Body panel removal/installation, door mechanisms, interior trim, glass replacement, sealant application, structural components, chassis specifications.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant specifications, diagnosis and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid level checks and top-ups, tire rotations, spark plug replacement.
Troubleshooting:
Diagnostic flowcharts for various systems, symptom-based troubleshooting guides, error code interpretation.
Repair And Overhaul:
Engine rebuild procedures, transmission overhaul, suspension component replacement, brake system overhaul, electrical component repair.
Diagnostics:
OBD-II diagnostics, scan tool usage, sensor testing, actuator testing, wiring harness continuity testing.
Calibration And Adjustment:
Wheel alignment, idle speed adjustment, headlamp aiming, throttle position sensor (TPS) adjustment.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Readability:
High-resolution, printable pages
Print Quality
Print Support:
Printable on standard office printers
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6 Gasoline
Engine Displacement:
3.5 Liters (3475 cc)
Engine Code:
6VE1
Valvetrain:
DOHC (Dual Overhead Camshafts), 24 Valves
Performance
Horsepower:
215 hp @ 5500 rpm (approx.)
Torque:
230 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 21.1 Gallons (80 Liters)
Engine Maintenance
Recommended Oil Grade:
5W-30 Synthetic Blend (API Service SG or SH)
Oil Capacity With Filter:
Approx. 5.7 Quarts (5.4 Liters)
Spark Plug Type:
NGK PFR5J-11 (or equivalent, e.g., Denso K20PR-U11)
🔧 Transmission
Standard
Type:
4-Speed Automatic Overdrive
Transmission Code:
4L30-E
Optional
Manual Transmission Availability:
No manual transmission option was offered in North America for this model.
Features
Drivetrain Control:
Electronically controlled Torque-On-Demand (TOD) 4WD system integrated with transmission.
Maintenance
Transmission Fluid Type:
Dexron III (or equivalent, e.g., Dexron-III H)
Transmission Fluid Capacity:
Approx. 7.9 Quarts (7.5 Liters) for refill, 9.8 Quarts (9.3 Liters) for overhaul.
📐 Dimensions
Exterior
Length:
169.2 inches (4300 mm)
Width:
71.5 inches (1815 mm)
Height:
66.5 inches (1690 mm)
Wheelbase:
103.5 inches (2630 mm)
Ground Clearance:
8.3 inches (211 mm)
Weights
Curb Weight:
Approx. 4,000 - 4,100 lbs (1814 - 1860 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,200 lbs (2359 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 23.7 cu ft (671 Liters)
Cargo Volume With Rear Seat Folded:
Approx. 58.2 cu ft (1648 Liters)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Not Rated (or not publicly available for these years)
IIHS Ratings:
Generally good frontal crash test scores for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Traction Control:
Traction Control System (TCS) available on some models or as an option.
Passive Features
Airbags:
Driver and front passenger airbags. Optional side airbags were not standard.
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts.
Body Structure:
Reinforced body structure with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Aftermarket radio often replaced original units. Original units typically featured AM/FM stereo, CD player, and cassette player.
Display:
Analog gauges and basic digital displays for odometer and trip computer.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Sensors:
Not typically offered or standard.
Connectivity
Bluetooth:
Not available from factory; requires aftermarket installation.
Usb Ports:
Not available from factory; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months (if equipped).
Spark Plug Replacement:
Every 60,000 miles (using platinum-tipped plugs).
Transmission Fluid Service:
Every 30,000 miles or 24 months, including filter replacement.
Coolant Flush:
Every 30,000 miles or 24 months.
Brake Fluid Flush:
Every 24 months.
Fluid Specifications
Power Steering Fluid:
DEXRON-III Automatic Transmission Fluid (ATF) or equivalent.
Brake Fluid:
DOT 3 or DOT 4 Disc Brake Fluid.
Coolant:
Isuzu Long Life Coolant (blue) or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).
Known Issues
Cv Axle Boots:
Vulnerability of front CV axle boots to tearing due to suspension travel and off-road use.
Radiator Leaks:
Some instances of radiator leaks or deterioration over time.
O2 Sensors:
Occasional failure of oxygen sensors affecting fuel mixture and emissions.
Throttle Position Sensor Tps:
Potential for TPS failure leading to erratic idle or shifting issues.
Torque On Demand Tod Actuator:
Rare issues with the TOD system actuator or control module, though generally robust.
📚 Vehicle History
Brand Heritage
Isuzu Off Road Legacy:
Isuzu has a long history of producing rugged, off-road capable vehicles like the Trooper and the P'UP pickup truck.
Model Evolution
Concept Origin:
Originally conceived as a concept vehicle, the VehiCROSS made it to production with minimal changes, maintaining its bold, futuristic styling.
Generation Years:
First generation: 1997 (Japan), 1999-2001 (North America).
North American Introduction:
Introduced to the North American market for the 1999 model year.
Production
Production Location:
Fuji Heavy Industries (Subaru) plant in Gunma, Japan, under contract for Isuzu.
Production Volume:
Relatively low production volume, making it a niche vehicle and a collector's item.
🏆 Awards & Recognition
Recognitions
Automotive Press Mentions:
Received attention for its radical styling and unique positioning in the SUV market. Often cited in discussions of unusual or iconic vehicle designs.
Ratings
Consumer Reports Ratings:
Variable ratings depending on the year and specific focus, often praised for off-road capability but noted for quirky ergonomics and interior space.
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for model years 1999-2001.
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