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Iveco Stralis AS Euro 4 5 18 44T 2006-2013 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Iveco Model: Stralis AS Codes Euro Standard Compliance: Euro 4, Euro 5 Gvwr Classification: 18-44 Tonnes (GVM/GCM) Product Identifier: Iveco Stralis AS Euro 4 5 18 44T 2006-2013 Service Repair Workshop Manual Download PDF 👋 Introduction Market Position Vehicle Segment: Heavy-duty commercial truck, long-haul tractor unit. Competitive Analysis Key Competitors: Scania R-series, Volvo FH, Mercedes-Benz Actros, DAF XF, MAN TGX. Key Features Manual Advantage: Provides professional-level repair and maintenance information for mechanics and owner-operators, enabling cost-effective servicing and troubleshooting. Vehicle Selling Points: Focus on durability, fuel efficiency (Euro 4/5 compliance), and payload capacity for long-haul operations. 📋 Manual Details Coverage Areas Geographic Coverage: Global (primarily European market focus implied by Euro standards) Page Count Estimated Page Count: Hundreds (detailed, extensive) Manual Type Manual Classification: Factory Service Repair Workshop Manual Language Language: English (presumed, based on product description language) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, cooling system, exhaust system, emission control systems (Euro 4/5), lubrication system. Transmission Drivetrain: Manual and automated manual transmissions (e.g., Iveco AS Tronic), clutch systems, drive shafts, axles, differentials. Chassis Suspension Steering: Frame and chassis components, front and rear suspension systems (leaf spring, air suspension), steering gear, power steering system. Brakes: Air brake systems (ABS, EBS, ESC), drum and disc brake assemblies, parking brake, auxiliary brakes (e.g., engine brake). Electrical Electronics: Battery system, charging system, starting system, lighting, instrument cluster, engine control unit (ECU) diagnostics, body control modules, CAN bus communication. Body Cab: Cab construction, door mechanisms, interior trim, exterior panels, access steps, aerodynamic components. HVAC: Heating, ventilation, and air conditioning system operation and repair. Procedures Included Maintenance Schedules: Routine maintenance tasks, oil change intervals, filter replacement, lubrication points. Troubleshooting: Diagnostic flowcharts, common fault identification, symptom-based repairs, electrical troubleshooting. Repair Overhaul: Step-by-step instructions for component removal, installation, overhaul, and adjustment for all covered systems. Diagnostics: Procedures for using diagnostic tools, interpreting error codes (DTCs), and performing system checks. Technical Specifications: Torque specifications for fasteners, fluid capacities, electrical system voltages, pressure readings. Technical Depth Depth Of Coverage: Comprehensive factory-level repair and maintenance, including complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls. 📊 Manual Specifications File Format Compatibility: Fully compatible with Windows and MAC operating systems. Print Quality Print Capabilities: Printable single pages or the entire manual. Binding Type Binding Method: N/A (Digital Download - PDF) Paper Type Paper Quality: N/A (Digital Download - PDF) Licensing Usage Rights: Unlimited usage on multiple devices, no expiry dates, no renewal fees. Content Integrity Completeness: Full, unrestricted version; not a trial or limited edition. ⚙️ Engine Specifications Primary Engine Engine Family: Iveco Cursor family (likely Cursor 13 variants for this tonnage). Performance Typical Power Output: Range from approximately 440 hp to 560 hp (depending on specific engine variant within Euro 4/5). Typical Torque Output: Above 2000 Nm (specific figures vary by engine power rating). Fuel System Injection System: Common Rail Direct Injection (CRDI) with high-pressure pumps and injectors. Emission Control Emission Control Technologies: Selective Catalytic Reduction (SCR) with AdBlue for Euro 5, Exhaust Gas Recirculation (EGR) for Euro 4/5, Diesel Particulate Filter (DPF) may be present on some variants. 🔧 Transmission Standard Standard Transmission: Iveco AS Tronic (Automated Manual Transmission) is common, manual gearbox also available. Optional Optional Transmission: Different gear ratios for AS Tronic and manual gearboxes depending on application and axle ratio. Features Automated Features: Shift strategies optimized for fuel economy and performance, creep function, hill-hold assist. 📐 Dimensions Weights Gross Vehicle Weight: Up to 18,000 kg (GVW) Gross Combination Weight: Up to 44,000 kg (GCW) for tractor unit configuration. 🛡️ Safety Features Ratings Braking System Standard: Full air brake system with ABS (Anti-lock Braking System) as standard. Active Features Active Safety Systems: Electronic Braking System (EBS), Electronic Stability Control (ESC) may be optional or standard on certain configurations. Passive Features Passive Safety Features: Reinforced cab structure, driver and passenger airbags (optional/standard depending on market and year), seatbelt pre-tensioners. 💡 Technology Features Infotainment Infotainment System: Basic radio/CD player, optional digital tachograph, navigation systems available on higher trims. Driver Assistance Driver Assistance Features: Cruise control, lane departure warning (optional), advanced emergency braking systems (optional on later models). Connectivity Telematics Options: Fleet management integration capabilities through CAN bus interface. 🔧 Maintenance Service Intervals Oil Change Interval: Typically between 60,000 km to 100,000 km depending on operating conditions and oil specification. Filter Replacement Intervals: Fuel filters, oil filters, and air filters aligned with oil change intervals or as per diagnostic feedback. Fluid Specifications Engine Oil Type: Low SAPS (Sulphated Ash, Phosphorus, Sulphur) synthetic engine oils meeting API CJ-4 or ACEA E6/E7 specifications are common for Euro 4/5 compliance. Coolant Type: Extended life organic acid technology (OAT) coolant, typically purple or blue, with a 50/50 mix of coolant and distilled water. Transmission Fluid Type: Specific synthetic transmission...
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Iveco Stralis AS Euro 4 5 18 44T 2006-2013 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Stralis AS
Codes
Euro Standard Compliance:
Euro 4, Euro 5
Gvwr Classification:
18-44 Tonnes (GVM/GCM)
Product Identifier:
Iveco Stralis AS Euro 4 5 18 44T 2006-2013 Service Repair Workshop Manual Download PDF
👋 Introduction
Market Position
Vehicle Segment:
Heavy-duty commercial truck, long-haul tractor unit.
Competitive Analysis
Key Competitors:
Scania R-series, Volvo FH, Mercedes-Benz Actros, DAF XF, MAN TGX.
Key Features
Manual Advantage:
Provides professional-level repair and maintenance information for mechanics and owner-operators, enabling cost-effective servicing and troubleshooting.
Vehicle Selling Points:
Focus on durability, fuel efficiency (Euro 4/5 compliance), and payload capacity for long-haul operations.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (primarily European market focus implied by Euro standards)
Page Count
Estimated Page Count:
Hundreds (detailed, extensive)
Manual Type
Manual Classification:
Factory Service Repair Workshop Manual
Language
Language:
English (presumed, based on product description language)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, fuel system, cooling system, exhaust system, emission control systems (Euro 4/5), lubrication system.
Transmission Drivetrain:
Manual and automated manual transmissions (e.g., Iveco AS Tronic), clutch systems, drive shafts, axles, differentials.
Chassis Suspension Steering:
Frame and chassis components, front and rear suspension systems (leaf spring, air suspension), steering gear, power steering system.
Brakes:
Air brake systems (ABS, EBS, ESC), drum and disc brake assemblies, parking brake, auxiliary brakes (e.g., engine brake).
Electrical Electronics:
Battery system, charging system, starting system, lighting, instrument cluster, engine control unit (ECU) diagnostics, body control modules, CAN bus communication.
Body Cab:
Cab construction, door mechanisms, interior trim, exterior panels, access steps, aerodynamic components.
HVAC:
Heating, ventilation, and air conditioning system operation and repair.
Procedures Included
Maintenance Schedules:
Routine maintenance tasks, oil change intervals, filter replacement, lubrication points.
Troubleshooting:
Diagnostic flowcharts, common fault identification, symptom-based repairs, electrical troubleshooting.
Repair Overhaul:
Step-by-step instructions for component removal, installation, overhaul, and adjustment for all covered systems.
Diagnostics:
Procedures for using diagnostic tools, interpreting error codes (DTCs), and performing system checks.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, electrical system voltages, pressure readings.
Technical Depth
Depth Of Coverage:
Comprehensive factory-level repair and maintenance, including complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.
📊 Manual Specifications
File Format
Compatibility:
Fully compatible with Windows and MAC operating systems.
Print Quality
Print Capabilities:
Printable single pages or the entire manual.
Binding Type
Binding Method:
N/A (Digital Download - PDF)
Paper Type
Paper Quality:
N/A (Digital Download - PDF)
Licensing
Usage Rights:
Unlimited usage on multiple devices, no expiry dates, no renewal fees.
Content Integrity
Completeness:
Full, unrestricted version; not a trial or limited edition.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco Cursor family (likely Cursor 13 variants for this tonnage).
Performance
Typical Power Output:
Range from approximately 440 hp to 560 hp (depending on specific engine variant within Euro 4/5).
Typical Torque Output:
Above 2000 Nm (specific figures vary by engine power rating).
Fuel System
Injection System:
Common Rail Direct Injection (CRDI) with high-pressure pumps and injectors.
Emission Control
Emission Control Technologies:
Selective Catalytic Reduction (SCR) with AdBlue for Euro 5, Exhaust Gas Recirculation (EGR) for Euro 4/5, Diesel Particulate Filter (DPF) may be present on some variants.
🔧 Transmission
Standard
Standard Transmission:
Iveco AS Tronic (Automated Manual Transmission) is common, manual gearbox also available.
Optional
Optional Transmission:
Different gear ratios for AS Tronic and manual gearboxes depending on application and axle ratio.
Features
Automated Features:
Shift strategies optimized for fuel economy and performance, creep function, hill-hold assist.
📐 Dimensions
Weights
Gross Vehicle Weight:
Up to 18,000 kg (GVW)
Gross Combination Weight:
Up to 44,000 kg (GCW) for tractor unit configuration.
🛡️ Safety Features
Ratings
Braking System Standard:
Full air brake system with ABS (Anti-lock Braking System) as standard.
Active Features
Active Safety Systems:
Electronic Braking System (EBS), Electronic Stability Control (ESC) may be optional or standard on certain configurations.
Passive Features
Passive Safety Features:
Reinforced cab structure, driver and passenger airbags (optional/standard depending on market and year), seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/CD player, optional digital tachograph, navigation systems available on higher trims.
Driver Assistance
Driver Assistance Features:
Cruise control, lane departure warning (optional), advanced emergency braking systems (optional on later models).
Connectivity
Telematics Options:
Fleet management integration capabilities through CAN bus interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically between 60,000 km to 100,000 km depending on operating conditions and oil specification.
Filter Replacement Intervals:
Fuel filters, oil filters, and air filters aligned with oil change intervals or as per diagnostic feedback.
Fluid Specifications
Engine Oil Type:
Low SAPS (Sulphated Ash, Phosphorus, Sulphur) synthetic engine oils meeting API CJ-4 or ACEA E6/E7 specifications are common for Euro 4/5 compliance.
Coolant Type:
Extended life organic acid technology (OAT) coolant, typically purple or blue, with a 50/50 mix of coolant and distilled water.
Transmission Fluid Type:
Specific synthetic transmission fluids for AS Tronic or manual gearboxes, requiring API GL-4 or GL-5 depending on the gearbox type.
Known Issues
Common Wear Items:
Clutch components, brake linings/discs, suspension bushings, exhaust system sensors (e.g., NOx sensors), EGR valves.
Emission System Concerns:
Potential issues with DPF regeneration, AdBlue system faults, and EGR cooler leaks, particularly on higher mileage vehicles.
📚 Vehicle History
Brand Heritage
Brand Focus:
Iveco is a leading global manufacturer of commercial vehicles, focusing on trucks, buses, and special vehicles.
Model Evolution
Stralis Introduction:
The Stralis range replaced the EuroStar and EuroTech series, representing a significant step forward in cab design, aerodynamics, and engine technology for Iveco.
Production
Production Period Covered:
2006 to 2013 (covering mid-life updates and specific Euro 4/5 implementations).
🏆 Awards & Recognition
Recognitions
Industry Awards:
Iveco Stralis has received various industry accolades for its design, efficiency, and innovation over its production run. Specific awards would need to be researched for the 2006-2013 period.
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