1956-1969 Jaguar Mark 1 & 2 240 & 340 Parts Manuals and Service Repair Workshop Manual (1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969)
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🏷️ Basic Information Identification Make: Jaguar Model: Mark 1, Mark 2, 240, 340 Production Years Covered: 1956-1969 Codes Model Codes Mark 1: XK140-based chassis, often referred to as 'XK150 Chassis' in development Model Codes Mark 2: JDN (Right Hand Drive), JDS (Left Hand Drive) Model Codes 240: J62/J63 (Right Hand Drive/Left Hand Drive), 2.4 Litre Model Codes 340: J64/J65 (Right Hand Drive/Left Hand Drive), 3.4 Litre 👋 Introduction Market Position Positioning: Essential technical resource for owners and restorers of classic Jaguar saloons, offering factory-accurate information for DIY maintenance and repair. Competitive Analysis Value Proposition: Saves time and money by enabling owners to perform maintenance and repairs themselves, fostering a deeper understanding and connection with their vehicle. Key Features Ease Of Use: Features easy-to-read text sections and high-quality diagrams for clear instruction. Completeness: Provides a complete informational book covering all essential aspects of vehicle maintenance and repair. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and parts information for 1956-1969 Jaguar Mark 1, Mark 2, 240, and 340 models. Scope: Covers mechanical systems, bodywork, electrical systems, and auxiliary components. Page Count Estimated Page Count: Varies by specific manual edition, typically hundreds of pages for comprehensive coverage. Manual Type Type: Service Repair Workshop Manual / Parts Manuals Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed information on XK series engines (2.4L, 3.4L, 3.8L), including disassembly, assembly, tuning, and troubleshooting. Fuel System: Carburetters (e.g., SU HD6, Zenith-Stromberg), fuel pumps, fuel lines, and tank servicing. Cooling System: Radiator, water pump, thermostat, hoses, and cooling fan maintenance and repair. Clutch: Single dry plate clutch inspection, adjustment, and replacement procedures. Transmission: Manual gearbox (Moss, Jaguar D-Type 'Constant Mesh' patterns), and Laycock de Normanville Overdrive unit servicing. Propeller Shafts: U/J bearings, shafts, and universal joint replacement. Rear Axle: Differential, half-shafts, and bearing inspection and overhaul. Steering: Worm and roller steering box, kingpins, track rods, and associated components. Suspension: Front independent suspension (wishbones, coil springs, telescopic dampers), rear semi-elliptic leaf springs, and Panhard rod. Brakes: Girling hydraulic disc brakes (front and rear), brake master cylinder, wheel cylinders, brake lines, and shoe adjustment (where applicable on early models). Wheels Tyres: Wire wheels (Dunlop), hub assembly, wheel bearing maintenance, and recommended tyre sizes. Body Exhaust: Body panel repair, door mechanisms, window winding, chassis lubrication, and exhaust system layout. Heating Washers: Smiths Heater unit, windscreen washer system operation and servicing. Electrical Instruments: Lucas electrical components, dynamo/alternator charging system, starter motor, ignition system, lighting, wiring diagrams, and instrument cluster diagnostics. Procedures Included Maintenance: Routine servicing, lubrication schedules, tune-ups, fluid changes, and filter replacements. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components. Troubleshooting: Diagnostic guides for identifying and rectifying common faults and problems. Rebuilds: Comprehensive instructions for engine, gearbox, and differential overhauls. Technical Depth Depth: Factory-level technical detail, suitable for experienced mechanics and dedicated enthusiasts undertaking complete restorations and repairs. Diagrams: Includes high-quality, detailed diagrams and exploded views for component identification and assembly. Specifications: Provides critical torque settings, clearances, timings, and fluid specifications. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all versions of Windows and Mac. Software Requirements: Adobe PDF Reader and WinZip (for potential archive extraction). Print Quality Printability: All pages are printable. Binding Type Binding: Digital (PDF format), no physical binding. Paper Type Paper Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Types: Jaguar XK Inline-6 (2.4 Litre, 3.4 Litre, 3.8 Litre) Performance Horsepower 2.4L: Approx. 112-120 bhp (depending on tuning and year) Horsepower 3.4L: Approx. 180-210 bhp (depending on tuning and year) Horsepower 3.8L: Approx. 220-230 bhp (as fitted to later Mark 2 variants) Torque 3.4L: Approx. 200-225 lb-ft Fuel System Carburettor Types: Primarily twin SU HD6, later models might use Zenith-Stromberg CD-series. Fuel Type: Leaded gasoline (original specification), suitable for unleaded with additives or hardened valve seats. Engine Block Material Material: Cast Iron Cylinder Head Material Material: Light Alloy (Aluminum) Valvetrain Type: Dual Overhead Camshaft (DOHC) 🔧 Transmission Standard Manual Gearbox: Moss 4-speed manual (column or floor shift) with optional Laycock de Normanville overdrive. Optional Automatic Gearbox: Optional Borg-Warner DG series 3-speed automatic transmission. Features Overdrive Operation: Engaged electrically via a switch, effectively providing a 5th gear. Fluid Specifications Manual Gearbox Oil: EP 90 Gear Oil (e.g., Castrol EPX 90, Mobilube HD 80W-90) Automatic Transmission Fluid: Borg-Warner Type 3 or Dexron II (check specific vehicle manual for definitive recommendation) 📐 Dimensions Exterior Wheelbase Mark 2: 107 inches (2718 mm) Overall Length Mark 2: Approx. 180 inches (4572 mm) Overall Width Mark 2: Approx. 66 inches (1676 mm) Weights Gross Vehicle Weight Mark 2: Approx. 3400-3700 lbs (1542-1678 kg) 🛡️ Safety Features Ratings Crash Testing: No formal crash safety ratings available as per modern standards during this era. Active Features Brakes: Four-wheel Girling disc brakes standard on most models from the Mark 2...
XK140-based chassis, often referred to as 'XK150 Chassis' in development
Model Codes Mark 2:
JDN (Right Hand Drive), JDS (Left Hand Drive)
Model Codes 240:
J62/J63 (Right Hand Drive/Left Hand Drive), 2.4 Litre
Model Codes 340:
J64/J65 (Right Hand Drive/Left Hand Drive), 3.4 Litre
👋 Introduction
Market Position
Positioning:
Essential technical resource for owners and restorers of classic Jaguar saloons, offering factory-accurate information for DIY maintenance and repair.
Competitive Analysis
Value Proposition:
Saves time and money by enabling owners to perform maintenance and repairs themselves, fostering a deeper understanding and connection with their vehicle.
Key Features
Ease Of Use:
Features easy-to-read text sections and high-quality diagrams for clear instruction.
Completeness:
Provides a complete informational book covering all essential aspects of vehicle maintenance and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and parts information for 1956-1969 Jaguar Mark 1, Mark 2, 240, and 340 models.
Scope:
Covers mechanical systems, bodywork, electrical systems, and auxiliary components.
Page Count
Estimated Page Count:
Varies by specific manual edition, typically hundreds of pages for comprehensive coverage.
Manual Type
Type:
Service Repair Workshop Manual / Parts Manuals
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on XK series engines (2.4L, 3.4L, 3.8L), including disassembly, assembly, tuning, and troubleshooting.
Fuel System:
Carburetters (e.g., SU HD6, Zenith-Stromberg), fuel pumps, fuel lines, and tank servicing.
Cooling System:
Radiator, water pump, thermostat, hoses, and cooling fan maintenance and repair.
Clutch:
Single dry plate clutch inspection, adjustment, and replacement procedures.
Transmission:
Manual gearbox (Moss, Jaguar D-Type 'Constant Mesh' patterns), and Laycock de Normanville Overdrive unit servicing.
Propeller Shafts:
U/J bearings, shafts, and universal joint replacement.
Rear Axle:
Differential, half-shafts, and bearing inspection and overhaul.
Steering:
Worm and roller steering box, kingpins, track rods, and associated components.
Suspension:
Front independent suspension (wishbones, coil springs, telescopic dampers), rear semi-elliptic leaf springs, and Panhard rod.
Brakes:
Girling hydraulic disc brakes (front and rear), brake master cylinder, wheel cylinders, brake lines, and shoe adjustment (where applicable on early models).
Wheels Tyres:
Wire wheels (Dunlop), hub assembly, wheel bearing maintenance, and recommended tyre sizes.
Body Exhaust:
Body panel repair, door mechanisms, window winding, chassis lubrication, and exhaust system layout.
Heating Washers:
Smiths Heater unit, windscreen washer system operation and servicing.
Electrical Instruments:
Lucas electrical components, dynamo/alternator charging system, starter motor, ignition system, lighting, wiring diagrams, and instrument cluster diagnostics.
Procedures Included
Maintenance:
Routine servicing, lubrication schedules, tune-ups, fluid changes, and filter replacements.
Repair:
Detailed step-by-step repair procedures for all major mechanical and electrical components.
Troubleshooting:
Diagnostic guides for identifying and rectifying common faults and problems.
Rebuilds:
Comprehensive instructions for engine, gearbox, and differential overhauls.
Technical Depth
Depth:
Factory-level technical detail, suitable for experienced mechanics and dedicated enthusiasts undertaking complete restorations and repairs.
Diagrams:
Includes high-quality, detailed diagrams and exploded views for component identification and assembly.
Specifications:
Provides critical torque settings, clearances, timings, and fluid specifications.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all versions of Windows and Mac.
Software Requirements:
Adobe PDF Reader and WinZip (for potential archive extraction).
Approx. 112-120 bhp (depending on tuning and year)
Horsepower 3.4L:
Approx. 180-210 bhp (depending on tuning and year)
Horsepower 3.8L:
Approx. 220-230 bhp (as fitted to later Mark 2 variants)
Torque 3.4L:
Approx. 200-225 lb-ft
Fuel System
Carburettor Types:
Primarily twin SU HD6, later models might use Zenith-Stromberg CD-series.
Fuel Type:
Leaded gasoline (original specification), suitable for unleaded with additives or hardened valve seats.
Engine Block Material
Material:
Cast Iron
Cylinder Head Material
Material:
Light Alloy (Aluminum)
Valvetrain
Type:
Dual Overhead Camshaft (DOHC)
🔧 Transmission
Standard
Manual Gearbox:
Moss 4-speed manual (column or floor shift) with optional Laycock de Normanville overdrive.
Optional
Automatic Gearbox:
Optional Borg-Warner DG series 3-speed automatic transmission.
Features
Overdrive Operation:
Engaged electrically via a switch, effectively providing a 5th gear.
Fluid Specifications
Manual Gearbox Oil:
EP 90 Gear Oil (e.g., Castrol EPX 90, Mobilube HD 80W-90)
Automatic Transmission Fluid:
Borg-Warner Type 3 or Dexron II (check specific vehicle manual for definitive recommendation)
📐 Dimensions
Exterior
Wheelbase Mark 2:
107 inches (2718 mm)
Overall Length Mark 2:
Approx. 180 inches (4572 mm)
Overall Width Mark 2:
Approx. 66 inches (1676 mm)
Weights
Gross Vehicle Weight Mark 2:
Approx. 3400-3700 lbs (1542-1678 kg)
🛡️ Safety Features
Ratings
Crash Testing:
No formal crash safety ratings available as per modern standards during this era.
Active Features
Brakes:
Four-wheel Girling disc brakes standard on most models from the Mark 2 onwards, providing significant stopping power for the era.
Passive Features
Seatbelts:
Optional seatbelts were available on some later models, not standard fitment.
Construction:
Robust body-on-frame construction (Mark 1) and monocoque chassis (Mark 2 and later) providing structural integrity.
💡 Technology Features
Infotainment
Radio:
Optional period-correct radios, typically AM units. Modern upgrades are common.
Driver Assistance
Features:
Minimal driver assistance features by modern standards. Focus is on mechanical engineering.
Connectivity
Features:
No factory connectivity features. Primarily analog systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 6 months (typical recommendation for the era).
Grease Points:
Weekly or monthly lubrication of chassis grease points (e.g., kingpins, steering joints).
Valve Clearance Adjustment:
Every 6,000-12,000 miles (depending on usage).
Fluid Specifications
Engine Oil:
SAE 20W-50 or 10W-30 (for use with leaded fuel; modern equivalents may be used).
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid (check specific master cylinder type).
Known Issues
Engine Oil Leaks:
Common from worn seals and gaskets due to age.
Overheating:
Can occur with original cooling systems; upgrades or thorough flushing are recommended.
Carburettor Tuning:
Requires regular adjustment of SU carburetters for optimal performance and fuel economy.
Suspension Wear:
Kingpins, bushings, and shock absorbers can wear over time, impacting handling.
📚 Vehicle History
Brand Heritage
Heritage:
Jaguar Cars is renowned for its post-war luxury sports saloons and grand tourers, building on a legacy of performance and elegant styling.
Model Evolution
Mark 1 Introduction:
Launched in 1955, the Mark 1 was Jaguar's first monocoque construction saloon, featuring a compact design and the XK engine.
Mark 2 Introduction:
Evolved from the Mark 1, launched in 1959 with a larger cabin, improved suspension, and optional 3.4 and later 3.8 litre engines. Became a highly successful and iconic model.
240 And 340 Introduction:
Introduced in 1968 as more affordable variants of the Mark 2, featuring updated styling (integrated bumpers) and revised engine options (2.4L '240' and 3.4L '340').
Production
Production Location:
Coventry, England
Production End Mark 2 Variants:
1969 (for 240 & 340, with Mark 2 production ending earlier)
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
Widely regarded as iconic British sports saloons, praised for their performance, handling, and styling.
Ratings
Performance Reputation:
Renowned for their ability to reach competitive speeds and offer a refined driving experience.
Certifications
Factory Endorsement:
These manuals represent original factory documentation, providing the most authoritative information.
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