2002 Jaguar X-Type (X400) Service and Repair Manual
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🏷️ Basic Information Identification Make: Jaguar Model: X-Type Model Code: X400 Year: 2002 Market: Global (implied, common for Jaguar) 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan/Wagon (entry-level luxury) Positioning Strategy: Targeted to compete with established German executive sedans (e.g., BMW 3 Series, Mercedes-Benz C-Class) by offering Jaguar styling and luxury at a more accessible price point. Competitive Analysis Key Competitors: BMW 3 Series (E46), Mercedes-Benz C-Class (W203), Audi A4 (B6), Volvo S60, Saab 9-3 Key Features Design Philosophy: Embodied Jaguar's signature elegant styling and refined interior in a more compact and front-wheel-drive (or optional AWD) platform, distinguishing it from larger, rear-wheel-drive Jaguars. 📋 Manual Details Coverage Areas Overall Coverage: All models and all repairs A-Z Type Of Information: Vehicle specific, dealership technician level Page Count Estimated Page Count: 1500+ Manual Type Manual Classification: Factory Service Manual / Repair Manual Language Language: English Format Format: Print (implied by typical dealership use), potential for digital/PDF versions available in the market 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (V6, V8 variants), engine management, fuel system, exhaust system, cooling system, lubrication system Transmission: Automatic transmission (likely ZF 5HP24 or similar), driveline, differentials, driveshafts, axles Chassis: Suspension (front and rear), steering system, brakes (hydraulic, ABS, EBD), wheel and tire specifications Electrical: Body electrical systems, lighting, instrumentation, audio system, power accessories, charging system, ignition system, starter system, advanced electronics (e.g., CAN bus architecture) Body: Body panels, doors, glass, interior trim, climate control system (HVAC), safety restraint systems (airbags, seatbelts) Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt and hose inspection/replacement Repair Procedures: Component removal and installation, overhaul procedures for major systems, diagnosis and repair of common faults, bodywork repairs Troubleshooting: Diagnostic flowcharts, fault code interpretation, electrical system troubleshooting, mechanical system diagnosis Specifications And Tolerances: Torque specifications, component clearances, diagnostic parameters, fluid capacities and specifications Technical Depth Depth Of Coverage: Comprehensive (from routine maintenance to complete engine and transmission rebuilds, in-depth electrical diagnostics) 📊 Manual Specifications File Format Digital File Type: Likely PDF for digital versions, ensuring searchability and navigability Print Quality Print Quality Standard: High-resolution diagrams, clear text, durable paper (for printed versions) Binding Type Binding Type Description: Sturdy binding (e.g., spiral bound, perfect bound) to withstand frequent use in workshop environments Paper Type Paper Type Description: Durable, possibly coated paper to resist grease and dirt ⚙️ Engine Specifications Primary Engine Engine Options 2002: 2.5L V6 (AJ-V6), 3.0L V6 (AJ-V6) Engine Code 2 5L: Likely part of the AJ28 engine family (derived from Ford Duratec). Engine Code 3 0L: Likely part of the AJ30 engine family (derived from Ford Duratec). Performance Horsepower 2 5L: Approx. 194 hp @ 6800 rpm Torque 2 5L: Approx. 180 lb-ft @ 4000 rpm Horsepower 3 0L: Approx. 230 hp @ 6100 rpm Torque 3 0L: Approx. 220 lb-ft @ 4300 rpm Fuel System Fuel Delivery: Sequential multi-port fuel injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: Jaguar electronic engine control (EEC) system, likely based on Ford electronics. 🔧 Transmission Standard Standard Transmission 2002: 5-speed automatic (likely ZF 5HP24 or equivalent) Optional Optional Transmission: No manual transmission offered in the North American market for 2002. Some markets may have had manual options. Features Drivetrain: All-Wheel Drive (AWD) standard on most models, with a front-wheel-drive bias (typically 60% rear / 40% front torque split). Automatic Transmission Features: Adaptive shift control, sport mode. 📐 Dimensions Exterior Wheelbase: Approx. 2710 mm (106.7 inches) Length: Approx. 4735 mm (186.4 inches) Width: Approx. 1780 mm (70.1 inches) Height: Approx. 1430 mm (56.3 inches) Weights Curb Weight: Approx. 1550-1650 kg (3417-3638 lbs) depending on engine and options. 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star for driver and passenger (based on contemporary vehicles of this class). Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brakeforce Distribution (EBD) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front airbags, side airbags, and potentially side curtain airbags depending on trim level. Seatbelts: Pretensioner front seatbelts, three-point rear seatbelts. 💡 Technology Features Infotainment Audio System: Jaguar Premium Audio System, optional CD changer, navigation system available. Climate Control: Automatic climate control (dual-zone or single-zone depending on trim). Driver Assistance Cruise Control: Standard cruise control. Parking Sensors: Optional rear parking sensors. Connectivity Phone Integration: Optional integrated Bluetooth hands-free telephone system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles (16,000 km) or 12 months, whichever comes first, under normal driving conditions. Major Service Interval: Spark plug replacement recommended around 60,000-100,000 miles, coolant flush every 2-3 years, transmission fluid service recommended based on driving conditions (e.g., 50,000-100,000 miles). Fluid Specifications Engine Oil Specification: SAE 5W-30, meeting Jaguar/Ford WSS-M2C913-A or WSS-M2C913-B specification (e.g., Castrol SLX Professional A5). Transmission Fluid Specification: ZF TE-ML 11B or equivalent ATF (e.g., Shell M-1375.4 or Pentosin ATF1). Coolant...
Targeted to compete with established German executive sedans (e.g., BMW 3 Series, Mercedes-Benz C-Class) by offering Jaguar styling and luxury at a more accessible price point.
Competitive Analysis
Key Competitors:
BMW 3 Series (E46), Mercedes-Benz C-Class (W203), Audi A4 (B6), Volvo S60, Saab 9-3
Key Features
Design Philosophy:
Embodied Jaguar's signature elegant styling and refined interior in a more compact and front-wheel-drive (or optional AWD) platform, distinguishing it from larger, rear-wheel-drive Jaguars.
📋 Manual Details
Coverage Areas
Overall Coverage:
All models and all repairs A-Z
Type Of Information:
Vehicle specific, dealership technician level
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Classification:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print (implied by typical dealership use), potential for digital/PDF versions available in the market
Suspension (front and rear), steering system, brakes (hydraulic, ABS, EBD), wheel and tire specifications
Electrical:
Body electrical systems, lighting, instrumentation, audio system, power accessories, charging system, ignition system, starter system, advanced electronics (e.g., CAN bus architecture)
Body:
Body panels, doors, glass, interior trim, climate control system (HVAC), safety restraint systems (airbags, seatbelts)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt and hose inspection/replacement
Repair Procedures:
Component removal and installation, overhaul procedures for major systems, diagnosis and repair of common faults, bodywork repairs
Troubleshooting:
Diagnostic flowcharts, fault code interpretation, electrical system troubleshooting, mechanical system diagnosis
Specifications And Tolerances:
Torque specifications, component clearances, diagnostic parameters, fluid capacities and specifications
Technical Depth
Depth Of Coverage:
Comprehensive (from routine maintenance to complete engine and transmission rebuilds, in-depth electrical diagnostics)
📊 Manual Specifications
File Format
Digital File Type:
Likely PDF for digital versions, ensuring searchability and navigability
Print Quality
Print Quality Standard:
High-resolution diagrams, clear text, durable paper (for printed versions)
Binding Type
Binding Type Description:
Sturdy binding (e.g., spiral bound, perfect bound) to withstand frequent use in workshop environments
Paper Type
Paper Type Description:
Durable, possibly coated paper to resist grease and dirt
⚙️ Engine Specifications
Primary Engine
Engine Options 2002:
2.5L V6 (AJ-V6), 3.0L V6 (AJ-V6)
Engine Code 2 5L:
Likely part of the AJ28 engine family (derived from Ford Duratec).
Engine Code 3 0L:
Likely part of the AJ30 engine family (derived from Ford Duratec).
Performance
Horsepower 2 5L:
Approx. 194 hp @ 6800 rpm
Torque 2 5L:
Approx. 180 lb-ft @ 4000 rpm
Horsepower 3 0L:
Approx. 230 hp @ 6100 rpm
Torque 3 0L:
Approx. 220 lb-ft @ 4300 rpm
Fuel System
Fuel Delivery:
Sequential multi-port fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
Jaguar electronic engine control (EEC) system, likely based on Ford electronics.
🔧 Transmission
Standard
Standard Transmission 2002:
5-speed automatic (likely ZF 5HP24 or equivalent)
Optional
Optional Transmission:
No manual transmission offered in the North American market for 2002. Some markets may have had manual options.
Features
Drivetrain:
All-Wheel Drive (AWD) standard on most models, with a front-wheel-drive bias (typically 60% rear / 40% front torque split).
Automatic Transmission Features:
Adaptive shift control, sport mode.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2710 mm (106.7 inches)
Length:
Approx. 4735 mm (186.4 inches)
Width:
Approx. 1780 mm (70.1 inches)
Height:
Approx. 1430 mm (56.3 inches)
Weights
Curb Weight:
Approx. 1550-1650 kg (3417-3638 lbs) depending on engine and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star for driver and passenger (based on contemporary vehicles of this class).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, side airbags, and potentially side curtain airbags depending on trim level.
Seatbelts:
Pretensioner front seatbelts, three-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Jaguar Premium Audio System, optional CD changer, navigation system available.
Climate Control:
Automatic climate control (dual-zone or single-zone depending on trim).
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Phone Integration:
Optional integrated Bluetooth hands-free telephone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first, under normal driving conditions.
Major Service Interval:
Spark plug replacement recommended around 60,000-100,000 miles, coolant flush every 2-3 years, transmission fluid service recommended based on driving conditions (e.g., 50,000-100,000 miles).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30, meeting Jaguar/Ford WSS-M2C913-A or WSS-M2C913-B specification (e.g., Castrol SLX Professional A5).
Transmission Fluid Specification:
ZF TE-ML 11B or equivalent ATF (e.g., Shell M-1375.4 or Pentosin ATF1).
Coolant Specification:
Jaguar Long Life Coolant (Ethylene Glycol based, pink/orange color), or equivalent meeting Ford WSS-M97B44-D.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues Engine:
Timing chain wear (especially on early AJ-V6 engines), coolant leaks from plastic components (thermostat housing, intake manifold), oil leaks from valve cover gaskets and oil cooler seals.
Common Issues Transmission:
Transmission control module (TCM) failure, valve body issues, occasional slipping or harsh shifting.
Common Issues Suspension:
Wear in control arm bushings, ball joints, and shock absorbers. Subframe bushings can also wear.
Common Issues Electrical:
Water ingress into the GEM (General Electronic Module) module causing various electrical gremlins, LCM (Lighting Control Module) failures, window regulator failures, ignition coil failures.
Maintenance Schedules
Preventive Maintenance Summary:
The manual provides detailed schedules for all maintenance items, including inspections, replacements, and fluid changes at specific mileage or time intervals.
📚 Vehicle History
Brand Heritage
Jaguar Legacy:
Jaguar has a long-standing reputation for luxury, performance, and elegant design dating back to the 1930s, traditionally known for rear-wheel-drive sports cars and sedans.
Model Evolution
X Type Introduction:
Launched in 2001 as a 2002 model year vehicle, the X-Type was Jaguar's first foray into the compact executive segment and its first mainstream front-wheel-drive based model.
Platform Sharing:
Based on the Ford Mondeo platform (the CD132 platform), a significant departure from previous Jaguar rear-wheel-drive architectures.
Production
Production Location:
Halewood, Liverpool, United Kingdom
Production Years:
2001-2009
🏆 Awards & Recognition
Recognitions
Industry Awards:
While the X-Type received mixed reviews and wasn't as critically acclaimed as its German rivals, it was recognized for its Jaguar styling and comfortable ride. Specific awards are less prominent compared to other Jaguar models.
Ratings
Consumer Reviews:
Praised for interior comfort and styling, criticized for sharing platform with Ford Mondeo and perceived lack of Jaguar 'soul' by purists. Reliability perception varied.
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