Jaguar XJ 2003-2010 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Jaguar Model: XJ Generation: X350 Codes Chassis Code: X350 Platform: Jaguar XJ (X350) 👋 Introduction Market Position Positioning: Premium luxury sedan, competing with established German brands and other high-end marques. Competitive Analysis Competitors: BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS. Key Features Design Philosophy: Classic Jaguar styling with modern interpretation, emphasizing elegance and performance. Technology Integration: Advanced aluminum body construction for reduced weight and improved performance/handling. 📋 Manual Details Coverage Areas Model Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Engine Variants: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: Hundreds of pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Detailed procedures for engine diagnosis, maintenance, repair, and overhaul. Transmission Service Repair: Comprehensive coverage for automatic transmission servicing and repair. Brake System: Diagnosis, maintenance, and repair of all braking components, including ABS. Wiring Diagram: Detailed wiring schematics for all electrical systems. Electrical System: Troubleshooting and repair of all electrical components and circuits. Suspension: Maintenance and repair of front and rear suspension systems, including air suspension. Steering: Service and repair procedures for the power steering system. Cooling System: Maintenance and repair of the engine cooling system, including radiator and coolant. Fuel Injection Fuel System: Diagnosis and repair of fuel delivery, injection, and control systems. Emission System: Information on emission control systems and diagnosis. Heater Air Conditioner: Service and repair of HVAC systems, including climate control. Engine Control System: Diagnosis and repair of the Engine Control Module (ECM) and related systems. Chassis Body: Body repair, structural information, and chassis components. Restraint System: Information on airbags, seatbelts, and related safety systems. Interior: Service and repair of interior components and trim. Differential Drive: Maintenance and repair of the differential and drivetrain components. Axle: Service and repair of axle components. General Maintenance: Routine maintenance tasks, fluid checks, and inspections. Periodic Lubrication: Lubrication points and schedules for various components. Procedures Included Troubleshooting: Systematic diagnostic procedures for identifying and resolving issues. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Maintenance: Detailed guides for all scheduled maintenance tasks. Disassembly Assembly: Comprehensive instructions for taking apart and putting back together vehicle systems. Cleaning Reinstalling: Procedures for cleaning components during service and proper reinstallation. Technical Depth Depth: Professional-level diagnostics, repair, and maintenance. Equivalent to factory service information. 📊 Manual Specifications File Format Format: PDF Requirements: Adobe PDF Reader, WinZip (for unzipping downloaded files) Print Quality Printability: Full Printable Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) Delivery Delivery Method: Instant Download Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Available with a range of V8 engines, including naturally aspirated and supercharged variants (e.g., 3.5L, 4.2L). Performance Horsepower Torque: Varies by specific engine; 4.2L V8 typically around 300-400 hp and 315-413 lb-ft torque (exact figures vary by supercharger and tune). Fuel System Injection Type: Electronic Fuel Injection (EFI), typically multi-point. 🔧 Transmission Standard Transmission Type: 6-speed ZF automatic transmission (e.g., ZF 6HP26). Optional Optional Transmissions: Primarily automatic; specific availability of different automatic gearboxes may exist across model years and engines. Features Transmission Features: Adaptive shift control, Jaguar Sequential Shift (JSS) manual mode. 📐 Dimensions Exterior Wheelbase: Approx. 124.3 inches (3157 mm) for standard wheelbase; longer wheelbase variants also available. Length: Approx. 202.0 inches (5131 mm) for standard wheelbase. Weights Curb Weight: Varies by model, typically starting around 3,600 - 3,800 lbs (1633 - 1724 kg). 🛡️ Safety Features Ratings NHTSA Ratings: NHTSA ratings vary by model year and specific testing protocols; typically considered safe for its class. Active Features Active Safety: ABS, Traction Control (TC), Electronic Stability Control (ESC), Brake Assist (BA). Passive Features Passive Safety: Multiple airbags (front, side, curtain), front and rear crumple zones, safety-cage construction. 💡 Technology Features Infotainment Infotainment System: Touchscreen navigation system, premium audio systems (e.g., Alpine, Bowers & Wilkins), CD changer, auxiliary audio input. Driver Assistance Driver Assistance Features: Adaptive Cruise Control (ACC), front and rear parking sensors, rain-sensing wipers, auto-dimming rearview mirror. Connectivity Connectivity Options: Limited by era; typically includes analog phone connectivity in early models, later Bluetooth for hands-free calling. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first. Check manual for specific engine/oil type. Major Service Interval: Major services often recommended around 50,000-60,000 miles, including spark plugs, transmission fluid service, and coolant replacement. Fluid Specifications Engine Oil: Varies by engine; typically requires a synthetic oil meeting Jaguar specifications (e.g., 5W-30 or 5W-40, refer to manual for precise API/ACEA ratings). Transmission Fluid: Specific ZF fluid (e.g., Lifeguard fluid 5 or equivalent) for the 6-speed automatic. Fluid changes are critical...
Approx. 124.3 inches (3157 mm) for standard wheelbase; longer wheelbase variants also available.
Length:
Approx. 202.0 inches (5131 mm) for standard wheelbase.
Weights
Curb Weight:
Varies by model, typically starting around 3,600 - 3,800 lbs (1633 - 1724 kg).
🛡️ Safety Features
Ratings
NHTSA Ratings:
NHTSA ratings vary by model year and specific testing protocols; typically considered safe for its class.
Active Features
Active Safety:
ABS, Traction Control (TC), Electronic Stability Control (ESC), Brake Assist (BA).
Passive Features
Passive Safety:
Multiple airbags (front, side, curtain), front and rear crumple zones, safety-cage construction.
💡 Technology Features
Infotainment
Infotainment System:
Touchscreen navigation system, premium audio systems (e.g., Alpine, Bowers & Wilkins), CD changer, auxiliary audio input.
Driver Assistance
Driver Assistance Features:
Adaptive Cruise Control (ACC), front and rear parking sensors, rain-sensing wipers, auto-dimming rearview mirror.
Connectivity
Connectivity Options:
Limited by era; typically includes analog phone connectivity in early models, later Bluetooth for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first. Check manual for specific engine/oil type.
Major Service Interval:
Major services often recommended around 50,000-60,000 miles, including spark plugs, transmission fluid service, and coolant replacement.
Fluid Specifications
Engine Oil:
Varies by engine; typically requires a synthetic oil meeting Jaguar specifications (e.g., 5W-30 or 5W-40, refer to manual for precise API/ACEA ratings).
Transmission Fluid:
Specific ZF fluid (e.g., Lifeguard fluid 5 or equivalent) for the 6-speed automatic. Fluid changes are critical for longevity.
Coolant:
Jaguar Premium Coolant (long-life, OAT based, typically orange or pink in color) mixed with distilled water.
Known Issues
Air Suspension:
Air springs (air bags) can degrade over time and develop leaks, leading to a sagging suspension. Air compressor can also fail.
Timing Chain Tensioners:
Early V8 engines (pre-facelift, potentially certain earlier VINs) had plastic timing chain tensioners that could degrade and fail, causing catastrophic engine damage. Later models and improved tensioners are more reliable.
Water Pump:
The water pump on the V8 engines can develop leaks, often from the gasket or bearing.
Electrical Gremlins:
As with many luxury vehicles of this era, some owners report intermittent electrical issues, often related to body control modules or wiring harnesses.
📚 Vehicle History
Brand Heritage
Brand Focus:
Jaguar has a long history of producing luxurious, performance-oriented vehicles with a focus on craftsmanship and driving dynamics.
Model Evolution
X350 Introduction:
The X350 generation marked a significant redesign, introducing an all-aluminum construction for the first time in a Jaguar sedan, enhancing rigidity and reducing weight.
X350 Facelift:
Received updates and revisions throughout its production run, including minor styling tweaks and technology enhancements, particularly in later years (e.g., 2007 facelift).
While specific awards for this generation might not be as widely publicized as some contemporaries, the XJ was generally praised for its styling, comfort, and ride quality.
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