Jaguar XJ XJ6 XJ8 X350 2003-2010 Repair Service Manual
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🏷️ Basic Information Identification Make: Jaguar Model: XJ Model Variants: XJ6, XJ8 Chassis Code: X350 Production Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Vin Decoder Starting Point: SAJ 👋 Introduction Market Position Vehicle Segment: Full-size Luxury Sedan Key Attributes: Comfort, refinement, advanced technology for its era, distinctive styling Competitive Analysis Key Competitors Era: Mercedes-Benz S-Class, BMW 7 Series, Audi A8, Lexus LS Key Features Aluminum Monocoque: The X350 generation is renowned for its all-aluminum monocoque body structure, offering exceptional rigidity and reduced weight compared to steel predecessors. Air Suspension: Standard adaptive air suspension (CATS) provides a refined ride and adjustable ride height. Engine Options: Offered with a range of sophisticated V8 engines (AJ-V8) and a V6 option (AJ-V6/AJ-34). 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Systems Specific Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical Systems, Body & Chassis, Interior, Exterior Page Count Estimated Page Count: Likely extensive, comparable to factory service manuals (specific number not provided in product information, but expected to be comprehensive). Manual Type Type: Repair Service Manual Intended Audience: Professional Technicians and DIY Mechanics with basic electrical and mechanical knowledge Language Language: English Format File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain Management: Engine mechanical, fuel injection, ignition system, emissions control, engine diagnostics Transmission Drivetrain: Automatic transmission service, differential, drive shafts, hubs Chassis Suspension Steering: Air suspension system (CATS - Computer Active Technology Suspension), front and rear suspension components, steering rack, power steering system Braking System: Brake hydraulics, ABS (Anti-lock Braking System), traction control, brake pad and rotor replacement, parking brake Electrical Systems: Battery, charging system, starter, lighting, instrument cluster, body control modules (BCM), infotainment system wiring, comfort and convenience features Body Interior Exterior: Body panel removal and installation, interior trim, seating systems, glass replacement, door mechanisms, locks, exterior trim Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, inspections Repair Rebuild: Engine component repair, transmission overhaul, suspension component replacement, brake system repair, electrical component troubleshooting and replacement Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, engine performance diagnostics Disassembly Assembly: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, and reassembly Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced repair and diagnostics. Aims to replicate factory service manual content. 📊 Manual Specifications File Format Quality: High-resolution PDF, suitable for printing Searchability: Likely text-searchable within the PDF, enabling quick information retrieval. Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type Xj8: Naturally Aspirated V8 (AJ-V8 Gen III) Engine Type Xj6: Naturally Aspirated V6 (AJ-V6/AJ-34) Performance Xj8 4.2L Displacement: 4.2 Liters (4196 cc) Horsepower Aspirated: Approx. 294-300 hp (depending on specific tune and year) Torque Aspirated: Approx. 315-320 lb-ft (depending on specific tune and year) Performance Xj6 3.0L Displacement: 3.0 Liters (2967 cc) Horsepower: Approx. 235-240 hp Torque: Approx. 219-225 lb-ft Fuel System Injection Type: Multi-point Fuel Injection (MPFI) Fuel Type: Premium Unleaded Gasoline Other Features Timing System: Chain-driven camshafts with variable valve timing (VVT) on some variants. 🔧 Transmission Standard Transmission Type: 6-speed ZF Friedrichshafen automatic transmission (e.g., ZF 6HP26) Optional Optional Transmissions: No manual transmission offered in North America for X350 generation. Some markets might have had variations. Features Transmission Features: Sequential shift capability, adaptive shift logic, sport mode. Fluid Specifications Transmission Fluid Type: Specific ZF LifeguardFluid 6 (or equivalent like Shell M-1375.4, Pentosin ATF1). Manual specifies exact OE fluid. 📐 Dimensions Exterior Wheelbase: Approx. 119.4 inches (3033 mm) Overall Length: Approx. 200.4 inches (5090 mm) Overall Width: Approx. 74.4 inches (1890 mm) Overall Height: Approx. 57.5 inches (1460 mm) Weights Curb Weight Approx: 4000 - 4200 lbs (1814 - 1905 kg) depending on engine and trim Gross Vehicle Weight Rating: Specific GVWR varies by model; consult vehicle placard or manual. Wheels Tires Wheelbase Long Wheelbase: Approx. 124.4 inches (3160 mm) for long wheelbase variants (XJL) Wheel Bolt Pattern: 5x108 Typical Tire Sizes: 235/50R17, 245/40R18, 255/35R19 (depending on trim and options) 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for this model year range are not readily available in a summarized format but generally performed well for its class. Consult official NHTSA archives for detailed crash test data. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Stability Control: Electronic Stability Control (ESC) may be standard or optional depending on year and market. Brake Assist: Standard Emergency Brake Assist (EBA) Passive Features Airbags: Front, side, and curtain airbags. Seatbelts: Pretensioning seatbelts with load limiters. 💡 Technology Features Infotainment Infotainment System: Touchscreen interface (later models and facelift cars), navigation system, premium audio options (e.g., Harman Kardon, Bowers &...
Comfort, refinement, advanced technology for its era, distinctive styling
Competitive Analysis
Key Competitors Era:
Mercedes-Benz S-Class, BMW 7 Series, Audi A8, Lexus LS
Key Features
Aluminum Monocoque:
The X350 generation is renowned for its all-aluminum monocoque body structure, offering exceptional rigidity and reduced weight compared to steel predecessors.
Air Suspension:
Standard adaptive air suspension (CATS) provides a refined ride and adjustable ride height.
Engine Options:
Offered with a range of sophisticated V8 engines (AJ-V8) and a V6 option (AJ-V6/AJ-34).
Air suspension system (CATS - Computer Active Technology Suspension), front and rear suspension components, steering rack, power steering system
Braking System:
Brake hydraulics, ABS (Anti-lock Braking System), traction control, brake pad and rotor replacement, parking brake
Electrical Systems:
Battery, charging system, starter, lighting, instrument cluster, body control modules (BCM), infotainment system wiring, comfort and convenience features
Body Interior Exterior:
Body panel removal and installation, interior trim, seating systems, glass replacement, door mechanisms, locks, exterior trim
No manual transmission offered in North America for X350 generation. Some markets might have had variations.
Features
Transmission Features:
Sequential shift capability, adaptive shift logic, sport mode.
Fluid Specifications
Transmission Fluid Type:
Specific ZF LifeguardFluid 6 (or equivalent like Shell M-1375.4, Pentosin ATF1). Manual specifies exact OE fluid.
📐 Dimensions
Exterior
Wheelbase:
Approx. 119.4 inches (3033 mm)
Overall Length:
Approx. 200.4 inches (5090 mm)
Overall Width:
Approx. 74.4 inches (1890 mm)
Overall Height:
Approx. 57.5 inches (1460 mm)
Weights
Curb Weight Approx:
4000 - 4200 lbs (1814 - 1905 kg) depending on engine and trim
Gross Vehicle Weight Rating:
Specific GVWR varies by model; consult vehicle placard or manual.
Wheels Tires
Wheelbase Long Wheelbase:
Approx. 124.4 inches (3160 mm) for long wheelbase variants (XJL)
Wheel Bolt Pattern:
5x108
Typical Tire Sizes:
235/50R17, 245/40R18, 255/35R19 (depending on trim and options)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for this model year range are not readily available in a summarized format but generally performed well for its class. Consult official NHTSA archives for detailed crash test data.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Electronic Stability Control (ESC) may be standard or optional depending on year and market.
Optional Adaptive Cruise Control (ACC) available on some models.
Parking Aids:
Parking sensors (front and rear), rearview camera (later models).
Connectivity
Bluetooth:
Bluetooth connectivity for phone integration was introduced during this generation's lifecycle, with improvements in later facelifted models.
Convenience Features
Keyless Entry Start:
Optional keyless entry and start system.
Heated Ventilated Seats:
Optional heated and ventilated front seats, heated rear seats.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first. Consult manual for specific conditions.
Air Filter Replacement:
Recommended every 30,000-40,000 miles or as needed based on inspection.
Cabin Air Filter:
Recommended every 15,000-20,000 miles or annually.
Coolant Flush:
First change around 100,000 miles, then every 50,000 miles thereafter, using Jaguar-approved OAT coolant.
Fluid Specifications
Engine Oil Type Xj8:
Fully synthetic 5W-30 meeting Jaguar WSS-M2C913-C or equivalent specification.
Engine Oil Type Xj6:
Fully synthetic 5W-30 or 5W-40 meeting Jaguar WSS-M2C913-C or equivalent specification.
Coolant Type:
Jaguar OAT (Organic Acid Technology) Coolant - Jaguar Part Number JLM209722 / STC50529 or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 High Performance Brake Fluid.
Known Issues
Air Suspension Leaks:
Common for air springs to develop leaks over time, leading to sagging suspension. Solenoid valve blocks and air compressor can also be points of failure.
Aluminum Corrosion:
The aluminum body can be susceptible to corrosion, especially in areas where dissimilar metals meet or around sealant failures. Proper care and inspection are crucial.
Electronics Issues:
Various electrical gremlins can occur, including issues with door modules, window regulators, and infotainment systems. Water ingress can affect certain modules.
Thermostat Housing Leaks:
Plastic thermostat housing can become brittle and crack, leading to coolant leaks.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Jaguar has a long-standing reputation for luxury, performance, and elegant design dating back to the 1930s.
Model Evolution
X300 To X350 Transition:
The X350 represented a significant shift from the X308 generation, notably adopting an aluminum monocoque chassis and a modernized exterior and interior design, moving away from classic rounded styling towards a more contemporary interpretation.
X350 Facelift:
A significant facelift occurred for the 2008 model year, introducing revised front and rear styling, updated interior features, and improved infotainment systems.
Production
Manufacturing Plant:
Castle Bromwich Assembly, Birmingham, England
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
While specific awards for the X350 are not detailed in the product info, its predecessor (X308) and the X350 itself were generally well-regarded for luxury, styling, and ride comfort within the automotive press.
Ratings
Consumer Satisfaction:
Jaguar's reliability and customer satisfaction ratings varied during this period, often improving with later models. This manual is crucial for maintaining such a complex vehicle.
Certifications
Manual Accuracy:
The manual is presented as being prepared primarily for professional technicians and aims to provide data equivalent to factory service manuals, implying a high degree of accuracy and technical detail.
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