Jeep Cherokee KJ 2002 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: KJ Year: 2002 Codes Chassis Code: KJ 👋 Introduction Market Position Segment: Compact/Mid-size SUV Target Buyer: Individuals seeking a capable, off-road oriented SUV with practical utility. Competitive Analysis Key Competitors 2002: Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra Key Features Vehicle Jeep Heritage: Off-road capability, robust construction, iconic styling. Key Features Manual Manual Value Proposition: Provides in-depth, authoritative information for all maintenance and repair tasks, replicating factory service procedures. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Instruction Target Audience: Professional Mechanics and DIY Enthusiasts Page Count Estimated Page Count: Extensive (Detailed Content) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Exhaust Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Lighting, Instrumentation, Power Distribution, ECU Diagnostics Body: Interior and Exterior Trim, Body Panels, Doors, Glass Comfort And Convenience: HVAC, Audio Systems, Power Accessories Procedures Included Maintenance: Fluid changes, Filter replacements, Lubrication Diagnostics: Troubleshooting guides, Symptom-based diagnostics, DTC interpretation Repair: Component removal, Installation, Adjustment, Calibration Overhaul: Engine rebuild, Transmission overhaul, Differential repair Wiring Diagrams: Complete electrical system schematics Technical Depth Depth: Comprehensive - From routine maintenance to complete engine and transmission rebuilds. Diagnostic Tools: Likely includes information on using OBD-II scanners and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Print Quality Print Readability: High-resolution images and diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder (World Gas Engine) Engine Code: 2.4L DOHC (G4EA / ED1) Displacement: 2429 cc (148.2 cu in) Bore X Stroke: 92.0 mm x 90.2 mm Compression Ratio: 10.0:1 Horsepower: 154 hp @ 6000 rpm Torque: 169 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Regular (87 Octane Recommended) Engine Accessories Ignition System: Distributorless Ignition System (DIS) Cooling System: Pressurized Liquid Cooling System Optional Engine Engine Type Optional: V6 (PowerTech) Engine Code Optional: 3.7L V6 (EER/ERS) Displacement Optional: 3701 cc (225.8 cu in) Horsepower Optional: 205 hp @ 5200 rpm Torque Optional: 235 lb-ft @ 4000 rpm 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic (42RLE) Optional Transmission Type Optional: 5-Speed Manual (NV1500) Features Drive System: Select-Trac II (Part-Time 4WD) or Command-Trac NV242 (Full-Time 4WD) Fluid Specifications Automatic Transmission Fluid: ATF+4 (Chrysler Material Standard MS-9602) Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 (or as specified by Jeep) 📐 Dimensions Exterior Length: 4425 mm (174.2 in) Width: 1750 mm (68.9 in) Height: 1720 mm (67.7 in) Wheelbase: 2645 mm (104.1 in) Weights Curb Weight Approx: 1500-1600 kg (3300-3500 lbs) Cargo Cargo Volume Behind Rear Seat: Approximately 850 liters (30 cu ft) Cargo Volume With Rear Seat Folded: Approximately 1930 liters (68 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★★ (5-Star) NHTSA Front Impact Passenger: ★★★★★ (5-Star) IIHS Front Offset Crash Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Standard Front Airbags, Optional Side Curtain Airbags Seat Belts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium sound system. Navigation: Optional factory navigation system (rare). Driver Assistance Cruise Control: Standard Cruise Control Connectivity OBD Ii Port: Standard OBD-II (On-Board Diagnostics II) for emissions and fault code reading. Powertrain Management ECU: Engine Control Unit (ECU) for managing engine performance, fuel injection, and ignition. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions. Coolant Flush: Every 5 years or 100,000 miles (160,000 km). Fluid Specifications Engine Oil: SAE 5W-30 Synthetic (API SN or newer) - Capacity: 4.5 quarts (4.3 liters) Coolant: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (Chrysler MS-12106) - Capacity: 8.0 quarts (7.6 liters) Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: Mopar Power Steering Fluid (Chrysler MS-5931) Known Issues Common Problem 1: Actuator failures for HVAC blend doors. Common Problem 2: Oil leaks from the valve cover gasket or oil pan gasket. Common Problem 3: Worn front suspension components (ball joints, control arm bushings) due to weight and usage. Common Problem 4: EVAP system leaks leading to check engine light illumination. Common Problem 5: Cracked exhaust manifolds on the 3.7L V6 engine. 📚 Vehicle History Brand Heritage Jeep Legacy: Established reputation for ruggedness and off-road capability dating back to WWII. Model Evolution Kj Generation: First generation of the Jeep Cherokee (except for the original XJ) designed as a compact SUV, replacing the Cherokee XJ in many markets. Design Influence: Shared platform...