Jeep CHEROKEE XJ 4X4 (RHD) 1999 GASOLINE Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1999 Drivetrain: 4x4 Orientation: Right-Hand Drive (RHD) Engine Type: Gasoline Codes Product Code Identifier: JEEP_CHEROKEE_XJ_4x4_1999_GAS_RHD_SRM_PDF 👋 Introduction Market Position Segment: Compact SUV, highly regarded for off-road capability and durability. Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Chevrolet Blazer. Key Features Design Philosophy: Rugged, body-on-frame construction, unibody platform (early XJ), iconic Jeep styling. Off Road Capability: Strong 4x4 systems, good ground clearance, durable suspension components. Popularity: Enduring popularity among off-road enthusiasts and overland adventurers due to its robust nature and aftermarket support. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Performance, Fuel System, Cooling System, Exhaust System, Ignition System, Lubrication System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Driveshafts, Axles, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), ABS, Body Electrical, HVAC, Body & Frame, Interior, Exterior, Wheels & Tires, Diagnostic Procedures, Wiring Diagrams Page Count Estimated Pages: 1000+ Manual Type Type: Service Repair Manual Source: Likely derived from OEM factory service manuals, providing authoritative information. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of engine components including cylinder head, block, pistons, crankshaft, camshaft, valves, and timing system. Engine Performance: Troubleshooting engine performance issues, diagnostics for fuel delivery, ignition timing, and emissions control systems. Fuel System: Maintenance and repair of fuel tank, fuel pump, fuel injectors, fuel pressure regulator, and fuel lines. Cooling System: Radiator, water pump, thermostat, cooling fans, heater core, and coolant flush procedures. Exhaust System: Catalytic converter, muffler, exhaust pipes, and oxygen sensors. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition control module, and timing adjustments. Lubrication System: Oil pump, oil filter, oil pan, and oil pressure diagnostics. Starting System: Starter motor, starter solenoid, and related circuits. Charging System: Alternator, voltage regulator, battery, and charging circuit diagnostics. Clutch: Clutch disc, pressure plate, release bearing, pilot bearing, and hydraulic system (master and slave cylinders). Manual Transmission: Disassembly, repair, and adjustment of the manual gearbox and gear shift mechanism. Automatic Transmission: Troubleshooting, fluid service, and common repair procedures for the automatic transmission. Transfer Case: Service and repair of the 4x4 transfer case, including chain wear and seal replacement. Suspension Front: Component replacement (ball joints, tie rod ends, control arms, springs, shocks), alignment specifications. Suspension Rear: Component replacement (leaf springs, shocks, bushings), alignment specifications. Steering System: Power steering pump, steering gear, steering linkage, and power steering fluid. Brakes Front: Disc brake pad replacement, rotor resurfacing/replacement, caliper service. Brakes Rear: Drum brake shoe replacement, drum resurfacing/replacement, wheel cylinder service (if applicable). ABS: ABS sensor diagnostics, hydraulic control unit troubleshooting. Body Electrical: Lighting, power windows, power locks, wipers, horn, interior lights, and fuse/relay identification. HVAC: Air conditioning system service, heater core replacement, blower motor, climate controls. Body Frame: Body panel alignment, door adjustments, tailgate operation, underbody rust prevention and repair. Interior: Seat removal and repair, dashboard disassembly, trim panel replacement. Exterior: Bumper repair, grille replacement, mirror assembly, and glass replacement. Wheels Tires: Tire pressure specifications, rotation, and wheel balancing. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups. Troubleshooting: Diagnostic flowcharts and step-by-step procedures for identifying and resolving common problems. Repair: Comprehensive repair instructions for all major vehicle systems, from minor adjustments to major component overhauls. Installation: Procedures for installing replacement parts and accessories. Technical Depth Depth: Comprehensive, covering from basic DIY maintenance to advanced mechanical and electrical diagnostics and repairs, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF document for quick information retrieval. Printability: Printable pages for convenient use during repairs. Quality: High-resolution scans ensuring clarity of diagrams, text, and illustrations. Print Quality Illustration Clarity: High clarity of all technical illustrations, diagrams, and schematics. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) Manual Completeness Scope: Complete factory service and repair manual covering all aspects of the vehicle's maintenance, diagnosis, and repair. ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L Inline 6 Cylinder (242 ci) OHV Displacement: 3956 cc Bore X Stroke: 98.4 mm x 86.7 mm (3.875 in x 3.413 in) Compression Ratio: 8.75:1 Performance Horsepower: 180 hp @ 4400 rpm (approx.) Torque: 220 lb-ft @ 3200 rpm (approx.) Fuel System Induction: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane Other Engines Optional Engine Available: 2.5L 4-Cylinder (150 ci) OHV (less common in 1999 for RHD markets, primarily for export/specific trims) 🔧 Transmission Standard Type: AX-15 Manual Transmission (5-speed) Optional Type: 42RE Automatic Transmission (4-speed) Features Transfer Case: NP242 Command-Trac (Full-time 4WD capability) or NP231 (Part-time 4WD). Fluid Specification Manual Transmission Fluid: Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90) Automatic Transmission Fluid: ATF+4 (Chrysler MS-9602) or equivalent ATF Type 7176 📐...
Likely derived from OEM factory service manuals, providing authoritative information.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of engine components including cylinder head, block, pistons, crankshaft, camshaft, valves, and timing system.
Engine Performance:
Troubleshooting engine performance issues, diagnostics for fuel delivery, ignition timing, and emissions control systems.
Fuel System:
Maintenance and repair of fuel tank, fuel pump, fuel injectors, fuel pressure regulator, and fuel lines.
Cooling System:
Radiator, water pump, thermostat, cooling fans, heater core, and coolant flush procedures.
Exhaust System:
Catalytic converter, muffler, exhaust pipes, and oxygen sensors.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition control module, and timing adjustments.
Lubrication System:
Oil pump, oil filter, oil pan, and oil pressure diagnostics.
Starting System:
Starter motor, starter solenoid, and related circuits.
Charging System:
Alternator, voltage regulator, battery, and charging circuit diagnostics.
Clutch:
Clutch disc, pressure plate, release bearing, pilot bearing, and hydraulic system (master and slave cylinders).
Manual Transmission:
Disassembly, repair, and adjustment of the manual gearbox and gear shift mechanism.
Automatic Transmission:
Troubleshooting, fluid service, and common repair procedures for the automatic transmission.
Transfer Case:
Service and repair of the 4x4 transfer case, including chain wear and seal replacement.
Suspension Front:
Component replacement (ball joints, tie rod ends, control arms, springs, shocks), alignment specifications.
Suspension Rear:
Component replacement (leaf springs, shocks, bushings), alignment specifications.
Steering System:
Power steering pump, steering gear, steering linkage, and power steering fluid.
Brakes Front:
Disc brake pad replacement, rotor resurfacing/replacement, caliper service.
Diagnostic flowcharts and step-by-step procedures for identifying and resolving common problems.
Repair:
Comprehensive repair instructions for all major vehicle systems, from minor adjustments to major component overhauls.
Installation:
Procedures for installing replacement parts and accessories.
Technical Depth
Depth:
Comprehensive, covering from basic DIY maintenance to advanced mechanical and electrical diagnostics and repairs, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF document for quick information retrieval.
Printability:
Printable pages for convenient use during repairs.
Quality:
High-resolution scans ensuring clarity of diagrams, text, and illustrations.
Print Quality
Illustration Clarity:
High clarity of all technical illustrations, diagrams, and schematics.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
Manual Completeness
Scope:
Complete factory service and repair manual covering all aspects of the vehicle's maintenance, diagnosis, and repair.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.0L Inline 6 Cylinder (242 ci) OHV
Displacement:
3956 cc
Bore X Stroke:
98.4 mm x 86.7 mm (3.875 in x 3.413 in)
Compression Ratio:
8.75:1
Performance
Horsepower:
180 hp @ 4400 rpm (approx.)
Torque:
220 lb-ft @ 3200 rpm (approx.)
Fuel System
Induction:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane
Other Engines
Optional Engine Available:
2.5L 4-Cylinder (150 ci) OHV (less common in 1999 for RHD markets, primarily for export/specific trims)
🔧 Transmission
Standard
Type:
AX-15 Manual Transmission (5-speed)
Optional
Type:
42RE Automatic Transmission (4-speed)
Features
Transfer Case:
NP242 Command-Trac (Full-time 4WD capability) or NP231 (Part-time 4WD).
Fluid Specification
Manual Transmission Fluid:
Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)
Automatic Transmission Fluid:
ATF+4 (Chrysler MS-9602) or equivalent ATF Type 7176
📐 Dimensions
Exterior
Length:
173.4 inches (4404 mm)
Width:
70.1 inches (1780 mm)
Height:
63.7 inches (1618 mm)
Wheelbase:
101.4 inches (2576 mm)
Ground Clearance:
Approx. 8.7 inches (221 mm)
Weights
Curb Weight:
Approx. 3500-3700 lbs (1588-1678 kg) depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approx. 4800-5000 lbs (2177-2268 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Not explicitly rated for 1999, but general safety features were standard.
Active Features
ABS:
Standard on many 1999 models (4-wheel disc or front disc/rear drum depending on trim/options).
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
3-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player.
Speakers:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Available as an option.
ABS:
Available (as mentioned in safety).
Connectivity
Aux Input:
N/A (no factory aux input for this era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first, using recommended oil type.
Transmission Fluid Change:
Automatic: Every 30,000-60,000 miles (50,000-100,000 km) or as per severe service schedule. Manual: As needed, check for leaks.
Coolant Flush:
Every 30,000 miles (50,000 km) or 2-3 years.
Spark Plug Replacement:
Approx. 60,000-100,000 miles (100,000-160,000 km) for iridium/platinum plugs, 30,000 miles for standard copper plugs.
Fluid Specifications
Engine Oil Type:
SAE 10W-30 (API SJ or higher)
Engine Oil Capacity:
6 US quarts (5.7 liters) with filter
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (50/50 mix with distilled water, green ethylene glycol)
Power Steering Fluid:
ATF+4 (Chrysler MS-9602) or equivalent
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Cracking of the cylinder head (especially 2000-2001 models with certain head casting numbers, though less common in earlier 4.0L), radiator leaks, heater core failure, rear main seal leaks, rear axle U-joint wear, death wobble (steering instability).
Common Repairs:
Replacement of cracked cylinder heads, radiator replacement, heater core replacement, transfer case seal replacement, suspension component upgrades.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's long history of producing rugged, capable off-road vehicles dating back to WWII Willys MB.
Model Evolution
Xj Generation:
Second generation Cherokee XJ (1984-2001). The 1999 model represents a mature design with several updates over its lifespan, including improved engines and interior refinements.
Production
Manufacturing Locations:
Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Off Road Magazine Accolades:
Consistently praised by off-road publications for its capability and value over its production run.
Jeep Cherokee Xj Reputation:
Widely considered one of the most iconic and capable compact SUVs ever produced, particularly for its off-road prowess.
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