Jeep Cherokee XJ 1984-1996 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Code: XJ Generation Generation Designation: First Generation (XJ) Production Years: 1984-2001 (North America), 1984-2001 (Global) Codes Vin Code: 1J4FX 👋 Introduction Market Position Segment: Compact SUV Key Selling Points: Off-road capability, durability, versatile utility Competitive Analysis Competitors: Toyota 4Runner, Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder Key Features Body Styles: 2-door and 4-door Sport Utility Vehicle (SUV) Drivetrain Options: Command-Trac part-time 4WD, Selec-Trac full-time 4WD, 2WD 📋 Manual Details Coverage Areas Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain (4WD/2WD) Chassis: Suspension (Front & Rear), Steering, Brakes, Wheels & Tires Electrical: Body Electrical, Powertrain Control Module (PCM), Lighting, Audio System, HVAC Controls Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs) Repair: Component removal and installation, adjustments, overhaul procedures Specifications: Torque specifications, clearances, fluid capacities, electrical schematics Technical Depth Depth: Comprehensive, from basic tune-ups to complete engine and transmission rebuilds 📊 Manual Specifications File Format Digital Format: PDF Print Quality Digital Quality: High resolution, clear diagrams and text Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 2.5L: AMC 150 Engine Displacement 2.5L: 2.5 Liters (150 cu in) Engine Type 2.5L: Inline-4, Overhead Valve (OHV) Horsepower 2.5L: ~125 hp Torque 2.5L: ~170 lb-ft Optional Engine Engine Code 4.0L: AMC 242 Engine Displacement 4.0L: 4.0 Liters (242 cu in) Engine Type 4.0L: Inline-6, Overhead Valve (OHV) Horsepower 4.0L: ~177-190 hp (varies by year) Torque 4.0L: ~220-235 lb-ft (varies by year) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: Unleaded gasoline (Octane rating varies by engine, typically 87) 🔧 Transmission Standard Transmission Standard 4Cyl: 5-speed Manual (e.g., AX-5) Standard 6Cyl: 5-speed Manual (e.g., AX-5 or NV3550 for later years) Optional Transmission Optional 4Cyl: 3-speed Automatic (e.g., AW-4) Optional 6Cyl: 4-speed Automatic (e.g., AW-4) Features Transfer Case Options: NP231 (Command-Trac), NP242 (Selec-Trac) Manual Fluid Spec: Refer to manual (e.g., AX-5 typically uses ATF+4 or similar GL-4 equivalent) Automatic Fluid Spec: Chrysler ATF+4 (or equivalent, check specific year/model) 📐 Dimensions Exterior Wheelbase 2Door: ~101.4 inches Wheelbase 4Door: ~101.4 inches Length 2Door: ~165.7 inches Length 4Door: ~176.3 inches Weights Curb Weight Min: ~3100 lbs Curb Weight Max: ~3600 lbs Towing Capacity: Up to 2000-5000 lbs (depending on engine, axle ratio, and configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (model dependent, higher center of gravity) Active Features ABS: Optional on many models, standard on some later years Passive Features Airbags: Driver airbag standard from 1995; Passenger airbag optional Seat Belts: 3-point front, 2-point rear (later models may have 3-point rear) 💡 Technology Features Infotainment Audio System: AM/FM radio, cassette player, optional CD player (depending on trim and year). Speakers: 4 or 6 speaker systems available. Driver Assistance Cruise Control: Optional on many trim levels. Connectivity Aux Input: Not standard, requires aftermarket modification. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual). Transmission Fluid Change: Every 30,000 - 60,000 miles for automatics, every 30,000 - 45,000 miles for manuals (depending on usage). Coolant Flush: Every 30,000 - 50,000 miles or 2-4 years. Fluid Specifications Engine Oil 4.0L: API SN or equivalent, SAE 10W-30 recommended (check manual for viscosity based on temperature). Engine Oil 2.5L: API SN or equivalent, SAE 5W-30 or 10W-30 recommended (check manual). Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically orange or pink. Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific recommendation). Known Issues Common Wear Items: Leaf spring bushings, sway bar links, U-joints, motor mounts, heater core, CPS sensor (4.0L). Common Engine Issues: Head gasket failure (especially early 4.0L), oil filter adapter housing leaks, valve cover gasket leaks. Common Transmission Issues: AX-5 durability concerns with higher torque engines, AW-4 solenoid issues. 📚 Vehicle History Brand Heritage Jeep Legacy: Established military and off-road vehicle manufacturer with a history dating back to WWII. Model Evolution Design Philosophy: Introduced as a unibody SUV, a departure from Jeep's traditional body-on-frame, aiming for better fuel economy and on-road comfort while retaining off-road prowess. Major Updates 1984-1996: Significant styling update in 1991 (new grille, hood, fenders, headlights). Engine upgrades over the years. Production Manufacturing Location: Toledo, Ohio, USA Ownership Changes: Produced under American Motors Corporation (AMC), then Chrysler Corporation. 🏆 Awards & Recognition Recognitions Off Road Acclaim: Consistently praised by off-road enthusiasts for its capability and aftermarket support. Ratings Consumer Reports: Variable ratings...
Comprehensive, from basic tune-ups to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Digital Quality:
High resolution, clear diagrams and text
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 2.5L:
AMC 150
Engine Displacement 2.5L:
2.5 Liters (150 cu in)
Engine Type 2.5L:
Inline-4, Overhead Valve (OHV)
Horsepower 2.5L:
~125 hp
Torque 2.5L:
~170 lb-ft
Optional Engine
Engine Code 4.0L:
AMC 242
Engine Displacement 4.0L:
4.0 Liters (242 cu in)
Engine Type 4.0L:
Inline-6, Overhead Valve (OHV)
Horsepower 4.0L:
~177-190 hp (varies by year)
Torque 4.0L:
~220-235 lb-ft (varies by year)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
Unleaded gasoline (Octane rating varies by engine, typically 87)
🔧 Transmission
Standard Transmission
Standard 4Cyl:
5-speed Manual (e.g., AX-5)
Standard 6Cyl:
5-speed Manual (e.g., AX-5 or NV3550 for later years)
Optional Transmission
Optional 4Cyl:
3-speed Automatic (e.g., AW-4)
Optional 6Cyl:
4-speed Automatic (e.g., AW-4)
Features
Transfer Case Options:
NP231 (Command-Trac), NP242 (Selec-Trac)
Manual Fluid Spec:
Refer to manual (e.g., AX-5 typically uses ATF+4 or similar GL-4 equivalent)
Automatic Fluid Spec:
Chrysler ATF+4 (or equivalent, check specific year/model)
📐 Dimensions
Exterior
Wheelbase 2Door:
~101.4 inches
Wheelbase 4Door:
~101.4 inches
Length 2Door:
~165.7 inches
Length 4Door:
~176.3 inches
Weights
Curb Weight Min:
~3100 lbs
Curb Weight Max:
~3600 lbs
Towing Capacity:
Up to 2000-5000 lbs (depending on engine, axle ratio, and configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star (model dependent, higher center of gravity)
Active Features
ABS:
Optional on many models, standard on some later years
Passive Features
Airbags:
Driver airbag standard from 1995; Passenger airbag optional
Seat Belts:
3-point front, 2-point rear (later models may have 3-point rear)
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, cassette player, optional CD player (depending on trim and year).
Speakers:
4 or 6 speaker systems available.
Driver Assistance
Cruise Control:
Optional on many trim levels.
Connectivity
Aux Input:
Not standard, requires aftermarket modification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual).
Transmission Fluid Change:
Every 30,000 - 60,000 miles for automatics, every 30,000 - 45,000 miles for manuals (depending on usage).
Coolant Flush:
Every 30,000 - 50,000 miles or 2-4 years.
Fluid Specifications
Engine Oil 4.0L:
API SN or equivalent, SAE 10W-30 recommended (check manual for viscosity based on temperature).
Engine Oil 2.5L:
API SN or equivalent, SAE 5W-30 or 10W-30 recommended (check manual).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically orange or pink.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Known Issues
Common Wear Items:
Leaf spring bushings, sway bar links, U-joints, motor mounts, heater core, CPS sensor (4.0L).
Common Engine Issues:
Head gasket failure (especially early 4.0L), oil filter adapter housing leaks, valve cover gasket leaks.
Common Transmission Issues:
AX-5 durability concerns with higher torque engines, AW-4 solenoid issues.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Established military and off-road vehicle manufacturer with a history dating back to WWII.
Model Evolution
Design Philosophy:
Introduced as a unibody SUV, a departure from Jeep's traditional body-on-frame, aiming for better fuel economy and on-road comfort while retaining off-road prowess.
Major Updates 1984-1996:
Significant styling update in 1991 (new grille, hood, fenders, headlights). Engine upgrades over the years.
Production
Manufacturing Location:
Toledo, Ohio, USA
Ownership Changes:
Produced under American Motors Corporation (AMC), then Chrysler Corporation.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently praised by off-road enthusiasts for its capability and aftermarket support.
Ratings
Consumer Reports:
Variable ratings over its long production run; known for reliability issues in some early years but appreciated for its ruggedness.
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