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Jeep Cherokee XJ 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1999 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Target Audience: Owners and technicians seeking in-depth repair and maintenance information. Competitive Analysis Competitors 1999: Toyota RAV4, Honda CR-V, Ford Explorer. Key Features Utility: Renowned for its off-road capability and rugged construction. Durability: Known for its robust mechanicals and long lifespan. 📋 Manual Details Coverage Areas Diagnostic Procedures: Comprehensive diagnostic procedures for all major systems. Mechanical Systems: Engine, transmission, driveline, suspension, steering, brakes, exhaust. Electrical Systems: Wiring diagrams, lighting, power accessories, diagnostics. Body And Chassis: Body panels, interior trim, glass, structural components. Maintenance Schedules: Detailed maintenance schedules and intervals. Page Count Estimated Pages: Over 2000 pages (typical for a comprehensive factory service manual). Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Management: Engine mechanical, fuel system, ignition system, emissions control, cooling system, lubrication. Powertrain: Manual and automatic transmission service, transfer case operation and repair, driveline components. Suspension Steering Brakes: Front and rear suspension, steering system components, hydraulic brake system, ABS diagnostics. Electrical Body: Power distribution, lighting systems, instrument cluster, comfort and convenience features, power windows, locks, mirrors. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, spark plug service. Repair: Component removal and installation, detailed repair steps for all systems. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, diagnostic trouble code (DTC) explanations. Diagnostics: On-Board Diagnostics (OBD-II) system, sensor testing, actuator testing. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Print Quality Resolution: High-resolution scans for clear text and diagrams. Diagrams Illustrations: Includes detailed diagrams, schematics, and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L OHV V6 (242 cu in) Engine Name: PowerTech Performance Horsepower: 190 hp @ 4600 rpm Torque: 225 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Variants Inline 4: 2.5L (150 cu in) OHV AMC I4 (optional, less common on later XJs) 🔧 Transmission Standard Transmission Type: 4-speed automatic (e.g., 42RE) Optional Transmission Type: 5-speed manual (e.g., AX-15) Features Transfer Case: Command-Trac NV242 (part-time 2-speed 4WD) or Selec-Trac NV247 (full-time 4WD). Fluid Specifications Automatic Transmission Fluid: ATF+4 (Chrysler Mopar specification) Manual Transmission Fluid: API GL-5 gear oil, SAE 75W-90 (or as specified in manual). 📐 Dimensions Exterior Wheelbase: 103.4 inches (2626 mm) Length: 167.1 inches (4244 mm) Width: 69.4 inches (1763 mm) Height: 63.7 inches (1618 mm) Weights Curb Weight: Approx. 3,500 - 3,900 lbs (1588 - 1769 kg), depending on configuration. Gross Vehicle Weight Rating: Approx. 4,700 - 5,100 lbs (2132 - 2313 kg). 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (for 1998-2001 models, may vary by specific test year). NHTSA Frontal Impact Passenger: 4-star (for 1998-2001 models). Active Features ABS: Anti-lock Braking System (ABS) available on 4-wheel disc brake models. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Front and rear seat belts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or cassette player, optional amplifier systems. Instrument Cluster: Analog gauges for speedometer, tachometer, fuel, and temperature; warning lights. Driver Assistance Cruise Control: Standard or optional cruise control system. 4Wd Systems: Command-Trac (part-time) or Selec-Trac (full-time) 4WD systems, operated via lever or electronic actuator. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type. Engine Coolant Flush: Every 30,000 miles (48,000 km) or 2-3 years. Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km), refer to manual for specific recommendations. Fluid Specifications Engine Oil: 10W-30 or 10W-40 for V6, 10W-30 for I4. Check manual for exact viscosity based on temperature. Coolant Type: Chrysler OAT (Orange) or HOAT (Yellow/Gold) coolant; 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4 (check master cylinder cap). Known Issues Head Gasket: Pre-2000 models with the 4.0L engine are known for potential head gasket issues, though the 1999 is less prone than earlier years. Transmission Cooler: Coolant mixing with transmission fluid due to cracked transmission cooler in the radiator. Rust: Susceptible to rust in common areas like rocker panels, rear quarter panels, and floor pans. Electrical Gremlins: Older wiring harnesses can sometimes develop issues leading to intermittent electrical problems. 📚 Vehicle History Brand Heritage Jeep Legacy: Jeep's long history of producing rugged, capable off-road vehicles. Model Evolution Xj Generation: Second generation Cherokee XJ, known for its unibody construction offering a lighter and more refined ride compared to body-on-frame SUVs. 1999 Updates: Minor updates often included revised interior trim, potential powertrain tweaks, and cosmetic changes. Production Production Years Xj: 1984-2001 Manufacturing Location: Toledo, Ohio, USA. 🏆 Awards...
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Jeep Cherokee XJ 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Year:
1999
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Segment:
Compact SUV
Target Audience:
Owners and technicians seeking in-depth repair and maintenance information.
Competitive Analysis
Competitors 1999:
Toyota RAV4, Honda CR-V, Ford Explorer.
Key Features
Utility:
Renowned for its off-road capability and rugged construction.
Durability:
Known for its robust mechanicals and long lifespan.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Comprehensive diagnostic procedures for all major systems.
Mechanical Systems:
Engine, transmission, driveline, suspension, steering, brakes, exhaust.
Electrical Systems:
Wiring diagrams, lighting, power accessories, diagnostics.
Body And Chassis:
Body panels, interior trim, glass, structural components.
Maintenance Schedules:
Detailed maintenance schedules and intervals.
Page Count
Estimated Pages:
Over 2000 pages (typical for a comprehensive factory service manual).
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Management:
Engine mechanical, fuel system, ignition system, emissions control, cooling system, lubrication.
Powertrain:
Manual and automatic transmission service, transfer case operation and repair, driveline components.
Suspension Steering Brakes:
Front and rear suspension, steering system components, hydraulic brake system, ABS diagnostics.
Electrical Body:
Power distribution, lighting systems, instrument cluster, comfort and convenience features, power windows, locks, mirrors.
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, spark plug service.
Repair:
Component removal and installation, detailed repair steps for all systems.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, diagnostic trouble code (DTC) explanations.
Diagnostics:
On-Board Diagnostics (OBD-II) system, sensor testing, actuator testing.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution scans for clear text and diagrams.
Diagrams Illustrations:
Includes detailed diagrams, schematics, and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.0L OHV V6 (242 cu in)
Engine Name:
PowerTech
Performance
Horsepower:
190 hp @ 4600 rpm
Torque:
225 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine Variants
Inline 4:
2.5L (150 cu in) OHV AMC I4 (optional, less common on later XJs)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic (e.g., 42RE)
Optional
Transmission Type:
5-speed manual (e.g., AX-15)
Features
Transfer Case:
Command-Trac NV242 (part-time 2-speed 4WD) or Selec-Trac NV247 (full-time 4WD).
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Chrysler Mopar specification)
Manual Transmission Fluid:
API GL-5 gear oil, SAE 75W-90 (or as specified in manual).
📐 Dimensions
Exterior
Wheelbase:
103.4 inches (2626 mm)
Length:
167.1 inches (4244 mm)
Width:
69.4 inches (1763 mm)
Height:
63.7 inches (1618 mm)
Weights
Curb Weight:
Approx. 3,500 - 3,900 lbs (1588 - 1769 kg), depending on configuration.
Gross Vehicle Weight Rating:
Approx. 4,700 - 5,100 lbs (2132 - 2313 kg).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-star (for 1998-2001 models, may vary by specific test year).
NHTSA Frontal Impact Passenger:
4-star (for 1998-2001 models).
Active Features
ABS:
Anti-lock Braking System (ABS) available on 4-wheel disc brake models.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Front and rear seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or cassette player, optional amplifier systems.
Instrument Cluster:
Analog gauges for speedometer, tachometer, fuel, and temperature; warning lights.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
4Wd Systems:
Command-Trac (part-time) or Selec-Trac (full-time) 4WD systems, operated via lever or electronic actuator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type.
Engine Coolant Flush:
Every 30,000 miles (48,000 km) or 2-3 years.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), refer to manual for specific recommendations.
Fluid Specifications
Engine Oil:
10W-30 or 10W-40 for V6, 10W-30 for I4. Check manual for exact viscosity based on temperature.
Coolant Type:
Chrysler OAT (Orange) or HOAT (Yellow/Gold) coolant; 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (check master cylinder cap).
Known Issues
Head Gasket:
Pre-2000 models with the 4.0L engine are known for potential head gasket issues, though the 1999 is less prone than earlier years.
Transmission Cooler:
Coolant mixing with transmission fluid due to cracked transmission cooler in the radiator.
Rust:
Susceptible to rust in common areas like rocker panels, rear quarter panels, and floor pans.
Electrical Gremlins:
Older wiring harnesses can sometimes develop issues leading to intermittent electrical problems.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's long history of producing rugged, capable off-road vehicles.
Model Evolution
Xj Generation:
Second generation Cherokee XJ, known for its unibody construction offering a lighter and more refined ride compared to body-on-frame SUVs.
1999 Updates:
Minor updates often included revised interior trim, potential powertrain tweaks, and cosmetic changes.
Production
Production Years Xj:
1984-2001
Manufacturing Location:
Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Off Road Magazine:
Consistently ranked high by off-road publications for its capability.
4X4 Of The Year:
Has been a recipient of various '4x4 of the Year' awards during its production run.
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