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Jeep Cherokee XJ 1998 Repair Service Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1998 Codes Chassis Code: XJ 👋 Introduction Market Position Positioning: The Jeep Cherokee XJ is a highly regarded compact SUV, known for its ruggedness, off-road capability, and enduring appeal. This manual targets owners and independent mechanics who maintain and repair these vehicles. Competitive Analysis Competitors: Competed against models like the Toyota RAV4, Honda CR-V, Ford Explorer, and Nissan Pathfinder, often excelling in off-road prowess. Key Features Xj Strengths: Unibody construction (first SUV with this design), solid front axle (early models), legendary Selec-Trac and Command-Trac 4x4 systems, robust drivetrain options. Manual Target Audience Audience: Professional technicians, experienced DIY mechanics, and Jeep enthusiasts seeking in-depth repair knowledge. 📋 Manual Details Coverage Areas All Systems: Yes Page Count Estimated Pages: 1500+ Manual Type Type: Factory Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, component testing (e.g., cylinder head, pistons, crankshaft, camshaft) Engine Management: Fuel injection system (MPI), ignition system, sensors (MAP, TPS, O2, Crank/Cam), ECM operation and diagnosis Transmission Automatic: 42RE & 30RH: Diagnosis, overhaul, torque converter, valve body, cooler system Transmission Manual: AX-15 & NV3550: Clutch system, gearbox overhaul, lubrication Transfer Case: NP231 (Command-Trac): Operation, diagnosis, seal replacement, chain tension Driveline: Front & Rear Axles (Dana 30, Chrysler 8.25): Differential overhaul, gears, bearings, seals, U-joints, driveshafts Suspension: Front (Solid Leaf Spring - earlier XJ, though not standard '98) & Front Coil Spring/Control Arm: Shock absorbers, springs, ball joints, bushings, steering linkage Steering: Power steering system: Pump, steering gear, tie rods, idler arm, diagnosis Brakes: Front Disc (Vented Rotor), Rear Disc/Drum: Hydraulic system, ABS (if equipped), calipers, pads, rotors, lines, bleeding procedures Electrical System: 12V system, battery, alternator, starter, wiring diagrams, fuses, relays Body And Chassis: Frame, body panels, doors, glass, interior trim, HVAC system, exterior lighting Emissions Control: Catalytic converter, EGR system, evaporative emissions (EVAP) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation Component Repair: Step-by-step instructions for removing, repairing, and installing major components Diagnostic Testing: Testing electrical circuits, fuel pressure testing, compression testing, vacuum testing Wheel Alignment: Specifications for camber, caster, toe (front and rear where applicable) Air Conditioning Service: Refrigerant handling (R134a), component replacement, leak detection Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Resolution: High-resolution scanned pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Displacement: 4.0L (242 cu. in.) OHV Inline 6-Cylinder (Engine Code: 4.0L) Performance Horsepower 1998: 185 hp @ 4,600 rpm Torque 1998: 220 lb-ft @ 3,200 rpm Fuel System Injection Type: Multi-port Fuel Injection (MPI) Engine Block Material Material: Cast Iron Cylinder Head Material Material: Cast Iron Cooling System Capacity Quarts: 11.9 (with max cooling) Ignition System Type: Distributorless Ignition System (DIS) with distributorless ignition module (DIM) Spark Plugs Recommended Part Number: Champion RC12LYC (OEM equivalent) Oil Type Viscosity: SAE 10W-30 (API SG or SH) Oil Capacity Quarts Capacity: 5.0 (with filter) Alternator Amperage Amperage: 117 Amp (typical) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (42RE) Optional Transmission Type: 5-Speed Manual (AX-15) Transmission Fluid Automatic Type: ATF+3 (Mopar) Transmission Fluid Manual Type: Manual Transmission Lubricant (API GL-4/GL-5, SAE 75W-90 recommended) Transfer Case Type Type: New Process NP231 (Command-Trac) Command-Trac Part-Time 4WD Transfer Case Fluid Type: ATF+3 (Mopar) Driveshaft Universal Joints Serviceability: Greaseable U-joints (front and rear driveshafts) 📐 Dimensions Exterior Wheelbase Inches: 101.4 Length Inches: 165.3 Width Inches: 69.4 Height Inches: 65.3 Weights Curb Weight Lbs: 3,400 - 3,600 (approx., depending on configuration) Gross Vehicle Weight Rating Gvwr Lbs: 4,600 - 4,800 (approx.) Wheels And Tires Standard Tire Size: P215/75R15 Wheel Bolt Pattern: 5x4.5 inches (5x114.3 mm) Standard Wheel Size: 15x7 inches Fuel Fuel Tank Capacity Gallons: 20.0 🛡️ Safety Features Ratings NHTSA Rollover Rating: 3 Stars (for earlier models, may vary slightly for '98, but generally considered a risk due to higher center of gravity) Active Features ABS: Optional (available on some models, typically 4-wheel ABS) Passive Features Airbags: Driver and Passenger airbags Seat Belts: Front: 3-point inertia reel. Rear: Lap and shoulder belts (outboard), lap belt (center). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player. Optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Standard on most trims Connectivity Power Accessories: Optional power windows, power door locks, power mirrors 🔧 Maintenance Service Intervals Oil Change Interval Miles: 3,000 - 5,000 miles (depending on driving conditions and oil type used) Transmission Fluid Change Interval Miles: 30,000 - 60,000 miles (depending on driving conditions) Coolant Change Interval Miles:...
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Jeep Cherokee XJ 1998 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
1998
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Positioning:
The Jeep Cherokee XJ is a highly regarded compact SUV, known for its ruggedness, off-road capability, and enduring appeal. This manual targets owners and independent mechanics who maintain and repair these vehicles.
Competitive Analysis
Competitors:
Competed against models like the Toyota RAV4, Honda CR-V, Ford Explorer, and Nissan Pathfinder, often excelling in off-road prowess.
Key Features
Xj Strengths:
Unibody construction (first SUV with this design), solid front axle (early models), legendary Selec-Trac and Command-Trac 4x4 systems, robust drivetrain options.
Manual Target Audience
Audience:
Professional technicians, experienced DIY mechanics, and Jeep enthusiasts seeking in-depth repair knowledge.
📋 Manual Details
Coverage Areas
All Systems:
Yes
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, component testing (e.g., cylinder head, pistons, crankshaft, camshaft)
Engine Management:
Fuel injection system (MPI), ignition system, sensors (MAP, TPS, O2, Crank/Cam), ECM operation and diagnosis
Transmission Automatic:
42RE & 30RH: Diagnosis, overhaul, torque converter, valve body, cooler system
Transmission Manual:
AX-15 & NV3550: Clutch system, gearbox overhaul, lubrication
Transfer Case:
NP231 (Command-Trac): Operation, diagnosis, seal replacement, chain tension
Driveline:
Front & Rear Axles (Dana 30, Chrysler 8.25): Differential overhaul, gears, bearings, seals, U-joints, driveshafts
Suspension:
Front (Solid Leaf Spring - earlier XJ, though not standard '98) & Front Coil Spring/Control Arm: Shock absorbers, springs, ball joints, bushings, steering linkage
Steering:
Power steering system: Pump, steering gear, tie rods, idler arm, diagnosis
Brakes:
Front Disc (Vented Rotor), Rear Disc/Drum: Hydraulic system, ABS (if equipped), calipers, pads, rotors, lines, bleeding procedures
Electrical System:
12V system, battery, alternator, starter, wiring diagrams, fuses, relays
Body And Chassis:
Frame, body panels, doors, glass, interior trim, HVAC system, exterior lighting
Emissions Control:
Catalytic converter, EGR system, evaporative emissions (EVAP)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation
Component Repair:
Step-by-step instructions for removing, repairing, and installing major components
Diagnostic Testing:
Testing electrical circuits, fuel pressure testing, compression testing, vacuum testing
Wheel Alignment:
Specifications for camber, caster, toe (front and rear where applicable)
Air Conditioning Service:
Refrigerant handling (R134a), component replacement, leak detection
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution scanned pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Displacement:
4.0L (242 cu. in.) OHV Inline 6-Cylinder (Engine Code: 4.0L)
Performance
Horsepower 1998:
185 hp @ 4,600 rpm
Torque 1998:
220 lb-ft @ 3,200 rpm
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI)
Engine Block Material
Material:
Cast Iron
Cylinder Head Material
Material:
Cast Iron
Cooling System
Capacity Quarts:
11.9 (with max cooling)
Ignition System
Type:
Distributorless Ignition System (DIS) with distributorless ignition module (DIM)
Spark Plugs
Recommended Part Number:
Champion RC12LYC (OEM equivalent)
Oil Type
Viscosity:
SAE 10W-30 (API SG or SH)
Oil Capacity Quarts
Capacity:
5.0 (with filter)
Alternator Amperage
Amperage:
117 Amp (typical)
🔧 Transmission
Standard Transmission
Type:
4-Speed Automatic (42RE)
Optional Transmission
Type:
5-Speed Manual (AX-15)
Transmission Fluid Automatic
Type:
ATF+3 (Mopar)
Transmission Fluid Manual
Type:
Manual Transmission Lubricant (API GL-4/GL-5, SAE 75W-90 recommended)
Transfer Case Type
Type:
New Process NP231 (Command-Trac) Command-Trac Part-Time 4WD
Transfer Case Fluid
Type:
ATF+3 (Mopar)
Driveshaft Universal Joints
Serviceability:
Greaseable U-joints (front and rear driveshafts)
📐 Dimensions
Exterior
Wheelbase Inches:
101.4
Length Inches:
165.3
Width Inches:
69.4
Height Inches:
65.3
Weights
Curb Weight Lbs:
3,400 - 3,600 (approx., depending on configuration)
Gross Vehicle Weight Rating Gvwr Lbs:
4,600 - 4,800 (approx.)
Wheels And Tires
Standard Tire Size:
P215/75R15
Wheel Bolt Pattern:
5x4.5 inches (5x114.3 mm)
Standard Wheel Size:
15x7 inches
Fuel
Fuel Tank Capacity Gallons:
20.0
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3 Stars (for earlier models, may vary slightly for '98, but generally considered a risk due to higher center of gravity)
Active Features
ABS:
Optional (available on some models, typically 4-wheel ABS)
Passive Features
Airbags:
Driver and Passenger airbags
Seat Belts:
Front: 3-point inertia reel. Rear: Lap and shoulder belts (outboard), lap belt (center).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Optional power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
3,000 - 5,000 miles (depending on driving conditions and oil type used)
Transmission Fluid Change Interval Miles:
30,000 - 60,000 miles (depending on driving conditions)
Coolant Change Interval Miles:
30,000 miles or 2 years
Spark Plug Replacement Interval Miles:
30,000 - 100,000 miles (depending on plug type, e.g., copper vs. platinum)
Fluid Specifications
Power Steering Fluid:
ATF+3 (Mopar) or equivalent
Brake Fluid:
DOT 3
Windshield Washer Fluid:
Water and windshield washer solvent
Known Issues
Common Problems:
Head gasket leaks (especially early 4.0L), oil filter adapter O-ring leaks, vacuum leaks, exhaust manifold cracks, rust (especially rocker panels and unibody seams), transfer case chain stretch, interior component wear.
Specific Wear Points:
Control arm bushings, ball joints, tie rod ends, leaf spring bushings (if equipped with rear leaf springs).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for rugged, off-road capable vehicles, dating back to its military origins in WWII.
Model Evolution
Xj Introduction:
The XJ Cherokee was introduced in 1984, pioneering the compact SUV segment with its unibody construction, setting it apart from body-on-frame competitors.
Production
Xj Production Years:
1984-2001 (North America)
Xj Manufacturing Location:
Toledo, Ohio, USA
1998 Updates
Updates:
The 1998 model year saw minor refinements, including potential updates to emissions controls, interior comfort features, and minor styling tweaks, while retaining the core XJ platform and popular 4.0L engine.
🏆 Awards & Recognition
Recognitions
Off Road Recognition:
Consistently praised in automotive media for its off-road capability and value proposition in the compact SUV segment.
Ratings
Segment Leader Off Road:
Often considered a benchmark for off-road performance within its class during its production run.
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