Jeep Cherokee XJ 1993 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1993 Codes Chassis Code: XJ Powertrain Code: Various (see engine_specs) 👋 Introduction Market Position Market Position: The 1993 Jeep Cherokee XJ represented a highly capable and iconic compact SUV, known for its off-road prowess, rugged construction, and utilitarian design. It competed in a segment that included vehicles like the Toyota 4Runner, Ford Bronco II, and Chevrolet S-10 Blazer. Competitive Analysis Competitive Analysis: The XJ's unibody construction offered a lighter and more refined ride compared to body-on-frame competitors, while its robust drivetrain and available 4x4 systems maintained Jeep's off-road heritage. Its compact size made it maneuverable, and its relative simplicity contributed to its reliability and ease of maintenance. Key Features Key Features: Legendary Selec-Trac or Command-Trac 4WD systems, durable unibody construction, comfortable and practical interior, strong aftermarket support, excellent off-road capability for its class. 📋 Manual Details Coverage Areas Coverage Areas: North America Page Count Page Count: Comprehensive (Specific number not provided, typical for full factory manuals exceeds 1000 pages) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, engine electrical, fuel system, ignition system, cooling system, lubrication system, exhaust system, clutch, manual transmission, automatic transmission, transfer case, driveline, front suspension, rear suspension, steering, brakes (front disc, rear drum/disc), wheels and tires, body (interior and exterior), climate control, electrical system (lighting, accessories, power distribution), diagnosis and troubleshooting, wiring diagrams, torque specifications, special tools Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacements, inspections), component removal and installation, disassembly and assembly, repair procedures, troubleshooting guides, diagnostic procedures, component testing, adjustments, specifications, torque values, preventative maintenance schedules, body repair, electrical troubleshooting, HVAC service Technical Depth Technical Depth: Complete factory-level technical depth, suitable for professional technicians and serious DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission overhauls, electrical diagnostics, and bodywork. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution digital scan, ensuring clarity of text, diagrams, and illustrations for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: 4.0L Inline 6-Cylinder (242 cu in) Engine Displacement Engine Displacement: 4.0 Liters (3956 cc) Engine Configuration Engine Configuration: Inline 6-cylinder (I6) Bore X Stroke Bore X Stroke: 3.875 in x 3.560 in (98.4 mm x 90.4 mm) Compression Ratio Compression Ratio: 8.8:1 Horsepower Horsepower: 190 hp @ 4700 rpm (approx.) Torque Torque: 220 lb-ft @ 3200 rpm (approx.) Fuel System Fuel System: Multi-Point Fuel Injection (MPI) Engine Block Material Engine Block Material: Cast Iron Cylinder Head Material Cylinder Head Material: Cast Iron Ignition System Ignition System: Distributorless Ignition System (DIS) with coil pack Optional Engine Optional Engine: 2.5L Inline 4-Cylinder (150 cu in) 'Tech' Engine Optional Engine Displacement Optional Engine Displacement: 2.5 Liters (2495 cc) Optional Engine Horsepower Optional Engine Horsepower: 125 hp @ 4600 rpm (approx.) Optional Engine Torque Optional Engine Torque: 145 lb-ft @ 2400 rpm (approx.) 🔧 Transmission Standard Standard: 4-Speed Automatic Transmission (AW4) Optional Optional: 5-Speed Manual Transmission (AX-5) Features Features: The AW4 automatic featured a lock-up torque converter for improved fuel economy at cruising speeds. The AX-5 manual was a robust but simpler unit. Transfer Case Transfer Case: Selec-Trac (full-time 4WD with 2WD option) or Command-Trac (part-time 4WD) Transfer Case Ratios Transfer Case Ratios: Low range typically 2.61:1 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.1 inches (4244 mm) Width: 70.0 inches (1778 mm) Height: 64.1 inches (1628 mm) Ground Clearance: Approx. 8.3 inches (211 mm) depending on options Weights Curb Weight: 3,300 - 3,600 lbs (approx.) Cargo Cargo Volume: Approx. 30.0 cu ft behind rear seat, 69.0 cu ft with rear seat folded Towing Towing Capacity: Up to 5,000 lbs (with proper equipment and engine configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3/5 stars (typical for SUVs of its era) Active Features Active Features: Four-wheel disc brakes (later models/options), ABS (optional on some trims) Passive Features Passive Features: Seat belts (driver and passenger), reinforced safety cage, energy-absorbing steering column Braking System Braking System: Front: Power-assisted vented discs; Rear: Power-assisted drum brakes (standard), optional rear discs Tire Size Tire Size: Commonly P215/75R15 or P225/75R15 Wheel Bolt Pattern Wheel Bolt Pattern: 5 x 4.5 inches (5 x 114.3 mm) 💡 Technology Features Infotainment Infotainment: Basic AM/FM stereo with cassette player, optional CD player. Limited speaker configurations. Driver Assistance Driver Assistance: No significant electronic driver assistance features common in modern vehicles. ABS was optional and limited in scope. Connectivity Connectivity: None. No Bluetooth, USB, or auxiliary inputs available from the factory. Climate Control Climate Control: Manual climate control with vent, floor, and defrost settings. Optional air conditioning (A/C) system. 🔧 Maintenance Service Intervals Service Intervals: Oil Change:...
The 1993 Jeep Cherokee XJ represented a highly capable and iconic compact SUV, known for its off-road prowess, rugged construction, and utilitarian design. It competed in a segment that included vehicles like the Toyota 4Runner, Ford Bronco II, and Chevrolet S-10 Blazer.
Competitive Analysis
Competitive Analysis:
The XJ's unibody construction offered a lighter and more refined ride compared to body-on-frame competitors, while its robust drivetrain and available 4x4 systems maintained Jeep's off-road heritage. Its compact size made it maneuverable, and its relative simplicity contributed to its reliability and ease of maintenance.
Key Features
Key Features:
Legendary Selec-Trac or Command-Trac 4WD systems, durable unibody construction, comfortable and practical interior, strong aftermarket support, excellent off-road capability for its class.
📋 Manual Details
Coverage Areas
Coverage Areas:
North America
Page Count
Page Count:
Comprehensive (Specific number not provided, typical for full factory manuals exceeds 1000 pages)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, engine electrical, fuel system, ignition system, cooling system, lubrication system, exhaust system, clutch, manual transmission, automatic transmission, transfer case, driveline, front suspension, rear suspension, steering, brakes (front disc, rear drum/disc), wheels and tires, body (interior and exterior), climate control, electrical system (lighting, accessories, power distribution), diagnosis and troubleshooting, wiring diagrams, torque specifications, special tools
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, inspections), component removal and installation, disassembly and assembly, repair procedures, troubleshooting guides, diagnostic procedures, component testing, adjustments, specifications, torque values, preventative maintenance schedules, body repair, electrical troubleshooting, HVAC service
Technical Depth
Technical Depth:
Complete factory-level technical depth, suitable for professional technicians and serious DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission overhauls, electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution digital scan, ensuring clarity of text, diagrams, and illustrations for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4.0L Inline 6-Cylinder (242 cu in)
Engine Displacement
Engine Displacement:
4.0 Liters (3956 cc)
Engine Configuration
Engine Configuration:
Inline 6-cylinder (I6)
Bore X Stroke
Bore X Stroke:
3.875 in x 3.560 in (98.4 mm x 90.4 mm)
Compression Ratio
Compression Ratio:
8.8:1
Horsepower
Horsepower:
190 hp @ 4700 rpm (approx.)
Torque
Torque:
220 lb-ft @ 3200 rpm (approx.)
Fuel System
Fuel System:
Multi-Point Fuel Injection (MPI)
Engine Block Material
Engine Block Material:
Cast Iron
Cylinder Head Material
Cylinder Head Material:
Cast Iron
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with coil pack
Optional Engine
Optional Engine:
2.5L Inline 4-Cylinder (150 cu in) 'Tech' Engine
Optional Engine Displacement
Optional Engine Displacement:
2.5 Liters (2495 cc)
Optional Engine Horsepower
Optional Engine Horsepower:
125 hp @ 4600 rpm (approx.)
Optional Engine Torque
Optional Engine Torque:
145 lb-ft @ 2400 rpm (approx.)
🔧 Transmission
Standard
Standard:
4-Speed Automatic Transmission (AW4)
Optional
Optional:
5-Speed Manual Transmission (AX-5)
Features
Features:
The AW4 automatic featured a lock-up torque converter for improved fuel economy at cruising speeds. The AX-5 manual was a robust but simpler unit.
Transfer Case
Transfer Case:
Selec-Trac (full-time 4WD with 2WD option) or Command-Trac (part-time 4WD)
Transfer Case Ratios
Transfer Case Ratios:
Low range typically 2.61:1
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.1 inches (4244 mm)
Width:
70.0 inches (1778 mm)
Height:
64.1 inches (1628 mm)
Ground Clearance:
Approx. 8.3 inches (211 mm) depending on options
Weights
Curb Weight:
3,300 - 3,600 lbs (approx.)
Cargo
Cargo Volume:
Approx. 30.0 cu ft behind rear seat, 69.0 cu ft with rear seat folded
Towing
Towing Capacity:
Up to 5,000 lbs (with proper equipment and engine configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3/5 stars (typical for SUVs of its era)
Active Features
Active Features:
Four-wheel disc brakes (later models/options), ABS (optional on some trims)
Mopar NP231 Transfer Case Lubricant (or Dexron III/Mercon equivalent)
Power Steering Fluid:
ATF+4 (or Dexron III/Mercon equivalent)
Brake Fluid:
DOT 3
Known Issues
Known Issues:
Cracked cylinder heads (especially 1991-1996 4.0L), worn valve stem seals causing oil consumption and blue smoke, intermittent electrical issues, rust in key areas (rockers, floor pans, rear quarter panels), heater core leaks, worn leaf spring bushings, oil filter adapter housing leaks (common on 4.0L).
Spark Plug Part Number
Spark Plug Part Number:
Champion Copper Plus (e.g., RC12LYC) or equivalent
Oil Filter Part Number
Oil Filter Part Number:
Mopar MO-090 or equivalent (e.g., Wix 51515, Fram PH8A)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jeep has a rich history rooted in military vehicles, dating back to World War II. This heritage instilled a reputation for ruggedness, off-road capability, and durability that carries through to its civilian models.
Model Evolution
Model Evolution:
The Cherokee XJ was a groundbreaking vehicle when introduced in 1984. It was the first compact SUV with a unibody construction, setting a new standard for comfort and handling in its class. The 1993 model year saw minor updates and continued the XJ's successful lineage.
Production
Production Years:
1984-2001 (North America)
Production Locations
Production Locations:
USA (Toledo, Ohio)
🏆 Awards & Recognition
Recognitions
Recognitions:
The Jeep Cherokee XJ, throughout its production run, was consistently praised for its off-road capability and utility. While specific awards for the 1993 model year are not widely documented as individual accolades, the XJ platform as a whole is recognized as a pioneering and highly influential vehicle in the compact SUV segment.
Ratings
Ratings:
While modern crash rating systems were not as prevalent or standardized in 1993, the XJ's robust unibody construction and internal safety features provided a reasonably protective cabin for its time.
Certifications
Certifications:
Not applicable for vehicle awards in this context.
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