Segment:
Compact SUV, Off-Road Vehicle
Key Selling Points:
Ruggedness, off-road capability, relatively simple mechanicals, iconic design
Competitors 1987:
Toyota 4Runner, Nissan Pathfinder, Ford Bronco II, Chevrolet S-10 Blazer
Design Philosophy:
Body-on-frame construction, robust drivetrain, emphasis on utility and durability
Manual Value Proposition:
Empowers owners to perform extensive maintenance and repairs, saving money and ensuring quality work
Engine Mechanical:
Engine overhaul, disassembly, assembly, inspection, tuning, cooling system, lubrication system, fuel delivery, emission controls
Engine Electrical:
Ignition system, starting system, charging system, engine sensors, ECU diagnostics, wiring diagrams
Transmission Manual:
Clutch, gearbox overhaul, shifting mechanisms, torque converter (if applicable to automatic), transmission fluid
Transmission Automatic:
Transmission overhaul, hydraulic control, valve body, seals, transmission fluid
Drivetrain:
Transfer case (NP231, NP242), front and rear axle assemblies, driveshafts, U-joints, propeller shafts
Suspension:
Front and rear suspension components, leaf springs, coil springs, shocks, struts, bushings, ball joints, control arms
Steering:
Steering gear, steering column, power steering system, tie rods, drag links
Brakes:
Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, calipers, wheel cylinders, parking brake
Electrical System:
Battery, starter, alternator, lighting systems, instrumentation, power accessories, wiring diagrams
Body And Frame:
Body panel removal/installation, structural repairs, door mechanisms, window regulators, seat adjustments, interior trim
Climate Control:
HVAC system components, blower motor, heater core, A/C system (if equipped)
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt replacement, spark plug replacement
Troubleshooting:
Diagnostic charts for common drivability issues, electrical problems, and mechanical failures
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Rebuild:
Complete engine and transmission rebuild procedures with torque specifications and clearances
Diagnostic Procedures:
Testing of sensors, actuators, electrical circuits, and mechanical components
Component Replacement:
Detailed instructions for replacing parts like alternators, starters, water pumps, brake pads, and more
Body Repair:
Procedures for body panel alignment, rust repair, and trim replacement are typically included.
Alignment Specifications:
Wheel alignment specifications for front and rear axles.
Depth:
Comprehensive, covering routine maintenance to major overhauls and diagnostics
Detail Level:
Detailed exploded diagrams, torque specifications, alignment procedures, and electrical schematics
Wiring Diagrams:
Includes detailed electrical system schematics for all major components and circuits.
Engine Displacement Liters:
2.5
Engine Type Xj:
Inline-4, OHV
Horsepower Xj:
121 hp @ 4,800 rpm (approx.)
Torque Xj:
170 lb-ft @ 2,800 rpm (approx.)
Engine Displacement Liters:
4.0
Engine Type Xj:
Inline-6, OHV
Engine Code Xj:
AMC 242 ('6-242')
Horsepower Xj:
173 hp @ 4,700 rpm (approx.)
Torque Xj:
220 lb-ft @ 3,250 rpm (approx.)
Engine Displacement Liters:
2.5
Engine Type Yj:
Inline-4, OHV
Horsepower Yj:
112 hp @ 4,800 rpm (approx.)
Torque Yj:
135 lb-ft @ 2,800 rpm (approx.)
Engine Displacement Liters:
4.2
Engine Type Yj:
Inline-6, OHV
Horsepower Yj:
119 hp @ 3,200 rpm (approx.)
Torque Yj:
215 lb-ft @ 2,000 rpm (approx.)
Fuel Delivery:
Multi-point fuel injection (MPI) for 4.0L, Carbureted (2-barrel) for 2.5L and 4.2L
Fuel Type:
Unleaded Gasoline
Service Intervals Oil Change
Interval Miles Xj 4.0L:
Every 3,000 miles or 3 months, whichever comes first (conventional oil)
Interval Miles Xj 2.5L:
Every 3,000 miles or 3 months, whichever comes first (conventional oil)
Interval Miles Yj 4.2L:
Every 3,000 miles or 3 months, whichever comes first (conventional oil)
Interval Miles Yj 2.5L:
Every 3,000 miles or 3 months, whichever comes first (conventional oil)
Fluid Specifications Engine Oil
Xj 4.0L Oil Type:
API SG, SAE 10W-30 or SAE 10W-40 (check owner's manual for specific conditions)
Xj 2.5L Oil Type:
API SG, SAE 10W-30 or SAE 10W-40
Yj 4.2L Oil Type:
API SG, SAE 10W-30 or SAE 10W-40
Yj 2.5L Oil Type:
API SG, SAE 10W-30 or SAE 10W-40
Fluid Specifications Coolant
Coolant Type:
Ethylene Glycol based, meeting Chrysler MS-0654T (typically a green coolant)
Fluid Specifications Transmission Auto
Automatic Transmission Fluid:
ATF+3 or ATF+4 (or equivalent spec for Chrysler transmissions)
Fluid Specifications Transmission Manual
Manual Transmission Fluid:
GL-5, SAE 75W-90 or SAE 80W-90 gear oil
Fluid Specifications Transfer Case
Transfer Case Fluid:
ATF type T or Dexron II for NP231/NP242
Fluid Specifications Power Steering
Power Steering Fluid:
ATF type H or equivalent
Xj Common Issues Early:
Head gasket failures (especially 4.0L), aging fuel pumps, rust on unibody (particularly rocker panels and rear quarters), starter motor issues
Yj Common Issues Early:
Clutch issues (manual), transmission synchro wear (manual), axle seal leaks, leaf spring fatigue, starter and alternator failures, carburation issues (4.2L)
Oil Filter Example:
Wix 51064, Fram PH8A, K&N HP-3001 (Verify for specific engine)
Air Filter Example:
Wix 42744, Fram CA3980 (Verify for specific engine)