🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2002 👋 Introduction Market Position Positioning: The 2002 Jeep Wrangler (TJ generation) solidified its iconic status as a highly capable off-road vehicle with a distinctively rugged and open-air design. Competitive Analysis Competitors: Primarily competed with other compact SUVs and off-road focused vehicles, though its pure capability often set it apart. Key Features Design: Short wheelbase, solid axles, removable doors and top (soft or hard), iconic seven-slot grille. Off Road Capability: High ground clearance, approach/departure angles, 4WD system (Command-Trac or optional Selec-Trac), available locking differentials (Rubicon trim). Manual Purpose Utility: Empowers owners and technicians to perform maintenance, diagnostics, and repairs, saving time and money. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for the 2002 Jeep Wrangler. Page Count Estimated Page Count: 1500-2000 (typical for this era's complete factory service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: 4.0L Power Tech I-6, 2.5L 4-Cylinder (if applicable to specific market/trim) Transmission: NV3550 5-Speed Manual, 42RLE 4-Speed Automatic Drivetrain: NP231/NV241 (Transfer Case), Dana 30 (Front Axle), Dana 35/Dana 44 (Rear Axle) Brakes: Front Disc, Rear Drum/Disc (depending on configuration), ABS (if equipped) Steering: Power Steering System Suspension: Front Solid Axle with Coil Springs, Rear Solid Axle with Leaf Springs Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Gauges, Wiper/Washer, Horn, Power Windows/Locks (if equipped) Fuel System: Fuel tank, pump, lines, injectors, evaporative emissions Exhaust System: Catalytic converter, mufflers, pipes Cooling System: Radiator, fan, thermostat, coolant HVAC: Heating, Ventilation, Air Conditioning System Body: Body panels, doors, fenders, hood, tailgate, interior trim, soft top/hardtop removal/installation Chassis: Frame, body mounts, driveline components Procedures Included Maintenance: Oil change, filter replacement, fluid checks/changes, lubrication, tire rotation, brake inspection Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), wiring diagrams Repair: Component removal, disassembly, inspection, repair, reassembly, and installation procedures Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical values Technical Depth Depth: Comprehensive: Covers routine maintenance, complex diagnostics, component overhaul, and complete vehicle reassembly. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (if original scan quality is good) Print Quality Print Quality: High-resolution digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: ERH (4.0L Power Tech I-6) Engine Name 1: 4.0L Power Tech Inline-6 Displacement 1: 3952 cc (241 cubic inches) Bore 1: 98.4 mm (3.875 inches) Stroke 1: 86.7 mm (3.414 inches) Compression Ratio 1: 8.8:1 Horsepower 1: 190 hp @ 4600 rpm Torque 1: 235 lb-ft @ 3200 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) with Coil-On-Plug (COP) Engine Variant 2 Engine Code 2: 315 (2.5L 4-Cylinder - less common in 2002 US market, check specific vehicle) Engine Name 2: 2.5L High Output (HO) 4-Cylinder Displacement 2: 2464 cc (150 cubic inches) Horsepower 2: 119 hp @ 4600 rpm Torque 2: 145 lb-ft @ 3400 rpm 🔧 Transmission Standard Transmission Type Std: NV3550 5-Speed Manual Transmission Optional Transmission Type Opt: 42RLE 4-Speed Automatic Transmission Features Clutch Type: Hydraulically Actuated Single Dry Plate Transfer Case: NP231 (Command-Trac) - 2WD High, 4WD High, N, 4WD Low; Selec-Trac (optional) with full-time 4WD 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 151.4 inches (3845 mm) Width: 66.5 inches (1689 mm) Height: 70.0 inches (1778 mm) (with soft top) Ground Clearance: 10.1 inches (257 mm) Weights Curb Weight Approx: 3400 - 3700 lbs (1542 - 1678 kg), varies by configuration Towing Capacity: Up to 2000 lbs (907 kg) Wheels Tires Wheelbase Std: 15-inch steel or alloy wheels Tire Size Std: 215/75R15 Wheel Bolt Pattern: 5 x 4.5 inches (5x114.3 mm) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) - 2002 Model Year Data NHTSA Side Impact: Not rated or 3 Stars (Passenger) - depending on specific test and configuration Active Features ABS: Optional Anti-lock Braking System (ABS) Passive Features Airbags: Driver and Passenger Frontal Airbags Rollover Protection: Integral sport bar (roll cage structure) as standard 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player (optional) or cassette player. Speaker configurations vary. Display: Basic analog gauges and indicators for speed, RPM, fuel, temperature, oil pressure. Driver Assistance ABS: Optional ABS on rear wheels only (front wheels not ABS equipped as standard). Connectivity Connectivity Features: Limited by design, prioritizing ruggedness over integrated tech. Aftermarket solutions for Bluetooth/navigation were common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles (4,800 km) or 3 months, whichever comes first (severe service recommended). Transmission Fluid Change Manual: Inspect every 30,000 miles (48,000 km), change as needed or every 60,000 miles (96,000 km). Transmission Fluid Change...
The 2002 Jeep Wrangler (TJ generation) solidified its iconic status as a highly capable off-road vehicle with a distinctively rugged and open-air design.
Competitive Analysis
Competitors:
Primarily competed with other compact SUVs and off-road focused vehicles, though its pure capability often set it apart.
Key Features
Design:
Short wheelbase, solid axles, removable doors and top (soft or hard), iconic seven-slot grille.
Off Road Capability:
High ground clearance, approach/departure angles, 4WD system (Command-Trac or optional Selec-Trac), available locking differentials (Rubicon trim).
Manual Purpose
Utility:
Empowers owners and technicians to perform maintenance, diagnostics, and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for the 2002 Jeep Wrangler.
Page Count
Estimated Page Count:
1500-2000 (typical for this era's complete factory service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine:
4.0L Power Tech I-6, 2.5L 4-Cylinder (if applicable to specific market/trim)
Transmission:
NV3550 5-Speed Manual, 42RLE 4-Speed Automatic
Drivetrain:
NP231/NV241 (Transfer Case), Dana 30 (Front Axle), Dana 35/Dana 44 (Rear Axle)
Brakes:
Front Disc, Rear Drum/Disc (depending on configuration), ABS (if equipped)
Steering:
Power Steering System
Suspension:
Front Solid Axle with Coil Springs, Rear Solid Axle with Leaf Springs
Mopar NV231/NV241 Transfer Case Lubricant (or equivalent meeting MS-9224 specification)
Coolant:
Ethylene Glycol based, 50/50 mix with distilled water (Mopar OAT or HOAT coolant recommended)
Known Issues
Common Problems List:
Radiator leaks (plastic tanks), exhaust manifold cracks (4.0L I6), water pump failures, axle seal leaks, clutch wear, rear main seal leaks (4.0L I6), minor electrical gremlins (wiper motors, door locks).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's history is deeply rooted in military vehicles, evolving into a symbol of off-road capability and freedom.
Model Evolution
Tj Generation:
The TJ generation (1997-2006) marked a significant return to Jeep's roots with the adoption of coil springs and solid axles, replacing the YJ's leaf springs.
2002 Updates:
For 2002, minor updates may have included interior trim enhancements and potentially new color options. The core mechanicals remained largely consistent with the early TJ models.
Production
Assembly Location:
Toledo Complex, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized for its exceptional off-road prowess and capability.
Ratings
4X4 Magazine Awards:
Often featured in 'best off-road vehicle' lists by automotive publications focused on 4x4 performance.
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